dq接线盒焊接检测一体机操作维护作业指导书讲解.doc
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1、 接线盒焊接检测一体机操作维护作业指导书文件编号2-39-M-I-0000-116版本/版次A/O工位名称接线盒焊接、检测工时(秒)NA人力NA型号 焊检一体机一、目的为保证设备操作人员正确操作防止因设备操作造成生产及安全事故特制定本作业操作指导书,规范作业,确保该设备及其关键指标处于完好受控状态,提升设备运行效能与寿命。二、适用范围2.1本规范试用于M05焊检一体机注:操作人员必须经过专业技能培训,经考核合格方可上岗。三、操作职责:3.1、岗位操作人员负责按照设备操作规程操作设备 版本日期更改内容版本日期更改内容制订审核批准签名顾仁军薛栋栋马国忠日期2016.6.12016.6.12016.
2、6.1The Operation and Maintenance Work Instructions of JB Soldering and Inspection Integrated MachineFile No2-39-M-I-0000-116Version / EditionA/OStation nameJunction box Soldering and testingHours (second)NAlabor forceNAmodelSoldering and inspection integrated machine一、purposeTo ensure the correct op
3、eration of the operator to prevent equipment operation and production safety accident caused by job actions, formulate this instructions, standard operating to ensure that the equipment and its key indicators in perfect controlled state, improve equipment operating performance and service life.二、Sco
4、pe2.1 This instruction applies to M05 solder inspection machineNOTE: The operator must go through professional skills training, after passing the examination before appointment。三、Operating Responsibilities:3.1、Post operator is responsible for operation of the device according to equipment operating
5、procedures versiondateModified contentsversiondateModified contentsMade byChecked byApproved bysignature顾仁军薛栋栋马国忠date2016.6.12016.6.12016.6.1 接线盒焊接检测一体机操作维护作业指导书文件编号2-39-M-I-0000-116版本/版次A/O工位名称接线盒焊接、检测工时(秒)NA人力NA型号 焊检一体机四、环境需求及安全注意事项4.1设备操作人员必须经过专业培训及考核合格方能进行操作。4.2设备开机前必须确认设备周围没有非相关操作人员在设备运行区域, 4.3
6、开机前确认设备所有机器盖板及安全防护完好 4.4设备开机前确保设备上无维护工具或其他物品,保持清洁4.5操作人员必须按照公司着装要求,不要穿戴宽松的衣服进行操作4.6操作必须穿戴安全劳保用品进行操作4.7操作人员必须按照设备操作要求进行操作,4.8操作人员开机之前必须做好安全检查机设备日常点检设备预防性维护表4.9设备调试,维护过程中仅可一人操作4.10需要进行高风险作业的,应提前申请批准;4.11机台维修及保养中要挂出告示牌;做好个人安全防护,禁止佩戴悬挂饰品。4.12保养完毕要将工具集废弃物品清理现场交付生产确认填写维护保养记录表单4.13在做任何一项本作业指导书中维护保养作业前,必须认真
7、熟读以上安全作业要求,在确认隐患排除或采取安全措施后,方可进行作业4.14存在触电、驱动伤害风险的必须断电和动力源;存在压力释放风险的必须泄压;存在化学物质泄漏风险的必须采取防漏中毒窒息风险的必须排空并采取劳动防护存在高温烫伤风险的必须降温;动力源未切断情况下的保养,必须由设备专业人员作业。五、操作注意事项1. 安全急停开关完好有效2. 自动运行过程中操作人员禁止进入(必须按紧急停止)版本日期更改内容版本日期更改内容制订审核批准签名顾仁军薛栋栋马国忠日期2016.6.12016.6.12016.6.1第39页 共39页 The Operation and Maintenance Work In
8、structions of JB Soldering and Inspection Integrated MachineFile No2-39-M-I-0000-116Version / EditionA/OStation nameJunction box Soldering and testingHours (second)NAlabor forceNAmodelSoldering and inspection integrated machine4.Environmental requirements and safety precautions4.1 equipment operator
9、 must go through specialized training and pass the examination in order to operate.4.2 must be confirmed before the device is turned on no non-personnel-related operations in the area around the device device operation,Confirm that all machinery equipment covers and safety intact before 4.3 boot4.4
10、device before turning on the device to ensure that no maintenance tools or other items to keep clean4.5 The operator must follow the companys dress code, do not wear loose clothing to operate4.6 Operating safety PPE must be worn operation4.7 The operator must follow the requirements of equipment ope
11、ration,4.8 Must do safety inspection machine equipment daily spot check equipment preventive maintenance table before the operator Power4.9 equipment commissioning, maintenance process can only be one person4.10 required for high-risk operations, advance approval;4.11 machine repair and maintenance
12、to be hung out signs; good personal security, prohibits wearing hanging ornaments.4.12 To maintain complete set of tools to clean up waste materials production site delivery confirmation fill maintenance record form4.13 in doing any one of the work instruction before maintenance work must be careful
13、ly familiar with the safe operation of the above requirements, after confirming exclude hidden or take security measures have been job4.14 presence of an electric shock, the risk of injury must be driven off and the power source; there is a pressure relief must release risks; the risk of leakage of
14、chemical substances must take the risk of poisoning, suffocation leak must be evacuated and taken to the presence of high-temperature burn labor protection risks must be cooled; a power source maintenance case is not cut off by the device must work professionals.五、Handling Precautions1. Good and eff
15、ective safety emergency stop switch2. During automatic operation operator barred (must be an emergency stop)versiondateModified contentsversiondateModified contentsMade byChecked byApproved bysignature顾仁军薛栋栋马国忠date2016.6.12016.6.12016.6.1接线盒焊接检测一体机操作维护作业指导书文件编号2-39-M-I-0000-116版本/版次A/O工位名称接线盒焊接、检测工时
16、(秒)NA人力NA型号焊检一体机5.1开机前检查:确认三联组合压力表范围在0.60.8Mpal 机柜主电源开关闭合l 电脑显示器显示正常l POWER ON绿色按钮灯点亮l 焊接自动放行选择开关处于焊接自动l 检测自动放行选择开关处于检测自动l 触摸屏显示正常l 视觉系统软件打开,并处于联机状态l Lab view软件打开5.2控制屏幕界面如下图所示: 版本日期更改内容版本日期更改内容制订审核批准签名顾仁军薛栋栋马国忠日期2016.6.12016.6.12016.6.1The Operation and Maintenance Work Instructions of JB Soldering
17、 and Inspection Integrated MachineFile No2-39-M-I-0000-116Version / EditionA/OStation nameJunction box Soldering and testingHours (second)NAlabor forceNAmodelSoldering and inspection integrated machine5.1 Check before starting: Make sure the triple combination gauge range 0.6 0.8Mpal cabinet main po
18、wer switch is closedl computer display normall POWER ON button lights greenl automatic Soldering release selector switch is in automatic Solderingl detected automatically release selector switch is automatically detectedl normal touch screen displayl vision system software to open, and is onlinel La
19、byiew software to open5.2 Control screen interface is shown below: versiondateModified contentsversiondateModified contentsMade byChecked byApproved bysignature顾仁军薛栋栋马国忠date2016.6.12016.6.12016.6.1接线盒焊接检测一体机操作维护作业指导书文件编号2-39-M-I-0000-116版本/版次A/O工位名称接线盒焊接、检测工时(秒)NA人力NA型号焊检一体机本机台分为两部分,一是焊接工位,二是检测工位,与之
20、相应的系统分为焊接系统模式和检测系统模式两大部分。5.2.1 焊接系统模式以下简单介绍触摸屏上该系统下的各按钮名称和功能。注意:按钮绿色指示灯点亮,说明系统处于该按钮功能模式下。a, 焊接手动:若本按钮绿色指示灯点亮,说明焊接工位处于手动操作模式下,可以进入手动页面,进行焊接工位的手动操作。b, 焊接自动:若本按钮绿色指示灯点亮,说明焊接工位处于自动模式下,本模式不执行具体动作,它使得系统离开手动模式,并为初始化做准备。c, 焊接初始化:若本按钮绿色指示灯点亮,说明焊接工位处于初始化模式下。使系统进行自动运行前的马达原点回归及各部件的回初始位工作。d, 焊接停止:若本按钮绿色指示灯点亮,说明焊
21、接工位初始化工作正常完成,另外若系统处于自动运行状态下,选择此按钮可以使系统处于停止。e, 焊接暂停:若本按钮绿色指示灯点亮,说明焊接工位处于暂停模式。若系统处于自动运行状态下,选择此按钮可以使系统暂停,然后需要时再选择自动运行按钮,系统又恢复自动运行。f, 焊接启动:若本按钮绿色指示灯点亮,说明焊接工位处于自动运行模式。在焊接停止或者焊接暂停模式下,选择此按钮可以进入自动运行。g,焊接复位:如系统出现报警故障,在故障因素消除的情况下,选择此按钮可以复位报警。版本日期更改内容版本日期更改内容制订审核批准签名顾仁军薛栋栋马国忠日期2016.6.12016.6.12016.6.1The Opera
22、tion and Maintenance Work Instructions of JB Soldering and Inspection Integrated MachineFile No2-39-M-I-0000-116Version / EditionA/OStation nameJunction box Soldering and testingHours (second)NAlabor forceNAmodelSoldering and inspection integrated machineThis machine is divided into two parts, one S
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