dy内乡仙鹤纸业碱回收车间安装工程施工方案.doc
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1、evaluation of scientific development. Nature security type-nature security is to maintenance people of health value for target, through strengthening security based management, and risk management, and equipment management and technology supervision, ensure production in the people, and real, and sy
2、stem, and system, elements security reliable, and harmony unified, full control various against factors, achieved thought no slack, and management no empty document, and equipment no hidden, and system no blocked, and unit zero non-stopped. Quality and efficiency-quality benefit is to adhere to the
3、enterprise survival, profit and development business truth, adhere to the all activity is economic activity, all costs can be controlled, money should not be wasted management philosophy, management analysis, to improve management quality, improve cost control capacity and market competitiveness. In
4、novation of science and technology-science and technology innovation is to play the role of science and technology as the primary productive force, active use of new technologies, new materials, new processes, new equipment, increase investment in science and technology, strengthening scientific and
5、 technological training, speeding up transforming scientific and technological achievements, forming a number of proprietary technology, enhancing core competitiveness. Resource-saving-the-resources saving enterprise was to reduce coal consumption, water consumption, electricity at the core, enhance
6、 the operation of lean management to realize low consumption, high efficiency, reduce production costs. Second is to strengthen the business, financial, material, information and the optimization of organization and management, saving the internal transaction costs. Harmonious development of harmoni
7、ous development-is to construct a foreign environment for development. XING refers to the internal security firm and internal management of the internal management measures are effective, harmonious. Foreign currency means Enterprise coordinating development of homeopathy, well, get along with the n
8、eighbors better. (B) XX 2013 five enterprises building intrinsic safety power company goals are: unplanned outage 0 times. Class of disorders 0, 0 is equivalent forced outage rate. No personal injury accident, material and equipment accidents do not occur, no fire, no environmental pollution acciden
9、t. Enterprise integrated to achieve zero cases of violation, zero accidents, zero. Quality goal is: when generating capacity 7.5 billion-kilowatt, sales of over 7.11 billion kWh, total profits of 306.6 million Yuan, . BFS+、PI、MIS、SCM Information systems infrastructure, fully integrated information s
10、ystem to realize information resources sharing; to expand the breadth and depth of the portal system, information system of Enterprise Management Assistant role to play; to improve the day-to-day operation and maintenance operation record of promoting causes and transfer system; to strengthen the tr
11、aining驻马店市安装股份有限公司 碱回收车间施工方案河南内乡仙鹤纸业集团有限公司220T/D碱回收车间安装工程施工方案驻马店市安装股份有限公司二00七年九月二十日 目 录1、前言3 2、工程概况5 3、100T/D碱炉施工方案5 4、蒸发器、冷凝器安装施工方案335、通用设备安装施工方案356、工艺管道安装施工方案417、电气安装施工方案458、仪表安装施工方案549、非标设备制作安装施工方案7110、管道、设备防腐保温施工方案 8111、施工技术措施 8412、施工计划网络图 9112.1、燃烧工段施工计划网络图 9212.2、蒸发工段施工计划网络图.9312.3、苛化工段施工计划网络图
12、 9412.4、碱炉安装质量控制点流程图 9512.5、碱炉安装质量控制环节一览表 9612.5、质量保证体系图 10212.6、安全保证体系图 10613、机具设备一览表 10714、施工人员组成 10815、施工平面布置及配置 108碱回收车间施工组织设计一、前言蒸发工段是造纸厂治污工程碱回收车间所属三个工段中的首前工段,它的主要任务是把蒸煮后的废稀黑碱液经过本工段的多效蒸发器,并利用较短的时间生产出可送燃烧工段浓度为43-45%的浓黑液,所以燃烧工段能否得到合格的浓黑液关键在于蒸发工段对稀黑液的蒸发质量和浓度指标。碱回收锅炉是现代碱回收装置的最主要设备之一。黑液锅炉的安全问题是至关重要的
13、,碱炉的炉膛是由膜式水冷壁构成的,若任何一点疏忽都会造成水冷壁泄漏和爆管。从而发生熔融物遇水爆炸事故给工厂带来巨大损失,造成人员伤亡,设备严重损坏。其后果远比一般中、高压锅炉水冷壁爆管严重得多。因此,除制造厂在设计和制造上采取一系列的可靠的结构和制造工艺外(一般按高压锅炉的标准),安装工作也是锅炉建设过程中重要的环节,对锅炉的安全、经济和可靠运行极为重要。苛化工段是造纸厂治污工程碱回收车间所属三个工段中的最后一个工段,它的主要任务是把燃烧工段送来的绿液与稀白液混合澄清后,经苛化制成烧碱(即白液),送蒸煮工段使用。为了确保碱回收车间的安装质量和工作顺利进行,我公司认真研究了碱回收车间的设备和工艺
14、要求,根据有关技术资料编写了碱回收车间的安装施工组织设计,供现场施工人员和质量人员参考使用,编写过程中,我们所依据的技术资料和所遵守的法规如下:1招标方技术交底;2.武汉锅炉集团所设计的图纸;3.设计院设计的图纸及说明;4.蒸汽锅炉安全技术监察规程,劳程发1996276号;5.DL/T507495电建规(锅炉机组篇);6.DL500792电建规(火力电厂焊接篇);7.DL503194电建规(管道篇);8.DL5881电建规(电厂化学篇);9.DL/T50961996电建规(钢制承压管道对接接头射线检验篇);10.DL/T504896电建规(管道焊缝接头超声波检验篇);11.GBJ235-82工
15、业管道施工及验收规范;12.GBJ23682现场设备、工业管道焊接工程及验收规范;13.JB/T162093锅炉钢结构技术条件;14.JB161393锅炉受压元件焊接技术条件;15.JB1612XX锅炉水压试验技术条件;16.SDJ6682火力发电厂耐火材料技术条件验收方法;17.SDJ6885火力发电厂热力设备和管道保温材料技术条件与验收方法;18.轻工部首造纸工业碱回收安全技术规范ZB(6702289);19、有关碱回收炉、风压试验,筑炉保温及烘煮炉试运行按武汉锅炉集团碱回收炉产品说明书及现场条件制定方案执行;20、DLCS281电力建设施工与验收技术规范;21、ZBC6702289造纸工
16、业碱回收炉安全技术规范;22、GB5025294工业安装工程质量检验评定统一标准;23、GB5027598压缩机、风机、泵安装工程施工验收规范;24、GB5023198机械设备安装工程施工及验收规范;25、DL/T507951电建规范(锅炉机组篇);26、GB5023598 (工业金属管道工程施工及验收规范);27、GB5023698 (现场设备、工业管道焊接工程施工及验收规范);28、GB5027398 (工业锅炉安装工程施工及验收规范);29、GBJ12890(立式圆筒形钢制焊接油罐施工及验收规范);30、GBJ12689(工业设备及管道绝热工程施工及验收规范);31、QBJ1-64(制浆
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