SD-DOC- LF13-2-JKT -CC-0001 REV1 导管架涂装程序.doc
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1、SHOP DESIGN FOR LF13-2 OIL FIELD DEVELOPMENT PROJECT COSIGN DISCIPLINE SIGNATURE DATE JOB NO:SQD10SD01 CORROSION CONTROL Update REV.1 Pages:6,10. 升 1 版页码:6,10。 PAGE 1 OF 22 12010.6.4 FOR APPROVAL 02010.5.6 FOR APPROVAL孔琦赵增元 马永青 REV.DATEDESCRIPTIONBYCH K.REVW.EXAM.APPRO. CLIENT OFFSHOREOILENGINEERING
2、(Qingdao) CO.,LTD CNOOC DOCUMENT NO. CERTIFI. NO. 0200171 PAINTING PROCEDURES FOR LF 13-2 JACKET 陆丰陆丰 13-213-2 导管架涂装程序导管架涂装程序 SD-DOC- LF13-2-JKT -CC-0001 PAINTING PROCEDURES FOR JACKET PAGE 2 OF 22 CNOOC ENGINEERINGSD-DOC-LF 13-2-JKT -CC-0001 CONTENTS 目录目录 CONTENTS 目录目录2 1GENERAL 概述概述 .4 2REFERENCED
3、 PUBLICATIONS 参考文件参考文件.4 2.1Specification 规格书.4 2.2Applied Codes and Standards 参考的规范和标准 .4 2.3Manufacturers Standards 涂料制造厂的规范5 3COATING SYSTEMS 涂装系统涂装系统.6 3.1System A 系统 A6 3.2Syetem B 系统 B7 3.3Syetem C 系统 C .8 3.4SyetemD 系统 D 9 3.5SyetemE 系统 E.10 4PAINT STORAGE 油漆储存油漆储存11 4.1Fire and Safety 安全防火 .
4、11 4.2Temperature 温度 11 4.3Rejection of Improperly Stored Coating Materials 禁止违规储存涂料11 5SAFETY PRECAUTIONS 安全防范安全防范 .11 6SURFACE PREPARATION 表面准备表面准备12 6.1Pre-Blast Preparation/Protection 喷砂前处理/保护 12 6.2Abrasive 磨料13 6.3Blasting Operation 喷砂操作.13 6.4Surfaces which can not be Abrasive Blasted 不能喷砂除锈的
5、表面 .15 PAINTING PROCEDURES FOR JACKET PAGE 3 OF 22 CNOOC ENGINEERINGSD-DOC-LF 13-2-JKT -CC-0001 7COATING APPLICATION 涂装施工涂装施工.15 7.1General 概要.15 7.2Paint Preparation 油漆准备15 7.3General Application Techniques 施工技术概要 .16 7.4Airless Spray Equipment 无气喷涂设备.17 7.5Brush Application 刷涂.18 8HOT-DIP GALVANIZ
6、ING 热浸锌热浸锌18 8.1Specifications 规范.18 8.2Procedures 程序 18 8.3Repair 修补19 9INSPECTION 检验检验.19 9.1Surface Preparation 表面处理19 9.2Coating 涂装 20 10 REPAIR OF DAMAGE COATING 损坏涂层的修补损坏涂层的修补.21 10.1Repair process 修补程序 .21 10.2Repair coating system 涂装系统的修补.22 11 HANDLING 搬运搬运22 PAINTING PROCEDURES FOR JACKET
7、PAGE 4 OF 22 CNOOC ENGINEERINGSD-DOC-LF 13-2-JKT -CC-0001 1GENERAL 概述概述 This painting procedure defines the minimum requirements for the selection, application inspection and testing of exterior surface coating systems for jacket of LF 13-2 offshore oil field development project. 本程序对海上油田陆丰 13-2 导管架
8、外表面涂层系统的选择、施工、检验提出了 最低要求。 2REFERENCED PUBLICATIONS 参考文件参考文件 2.1Specification 规格书 Refer to the specification: SPC-DPP(J)-CC-0102 REV 0 规格书 2.2Applied Codes and Standards 参考的规范和标准 Painting and corrosion protection shall be in accordance with the following codes and standards: 喷漆和防腐保护应当符合下述规范和标准: 2.2.1
9、American Society for Testing and Materials (ASTM)美国材料和试验协会标准 ASTM A 123(2000) Specifications for Zinc (Hot-Dip Galvanized) Coating on Iron and Steel Products. 铁制和钢制产品镀锌(热浸锌)的说明 ASTM A 385(2000)Practice for Providing High-Quality Zinc Coatings (Hot Dip). 高质量锌镀层(热浸)的施工 ASTM D4541Pull-Off Strength of C
10、oatings Using Portable Adhesion Tester 便携式附着力测试仪进行涂层剥离测试 ASTM D3359Test Methods for Measuring Adhesion by Tape Test 胶带附着强度测试方法 2.2.2National Association of Corrosion Engineers (NACE)美国腐蚀工程师协会 NACE RP-0108 Corrosion Control of Offshore Structures by Protective Coatings. PAINTING PROCEDURES FOR JACKET
11、 PAGE 5 OF 22 CNOOC ENGINEERINGSD-DOC-LF 13-2-JKT -CC-0001 海洋钢结构 涂层防腐 2.2.3Steel Structures Painting Council (SSPC)美国钢结构涂装委员会标准 SSPC-SP 1 Solvent Cleaning 溶剂清洗 SSPC-SP 2 Hand Tool Cleaning 手工工具清理 SSPC-SP 3 Power Tool Cleaning 动力工具清理 SSPC-SP 7 Brush-off Blast Cleaning 扫砂清理 SSPC-SP10 Near-White Blast
12、Cleaning 近白级喷砂清理 SSPC-PA 2 Measurement of Dry Thickess with Magnetic Gages 电磁测厚仪干膜厚度测量 2.3Manufacturers Standards 涂料制造厂的规范 Paint Manufacturers data sheets, application instructions, and safety precautions shall be considered part of this procedure. 油漆商的数据表、施工说明书、安全防护等内容也应属于本程序的一部分。 PAINTING PROCEDUR
13、ES FOR JACKET PAGE 6 OF 22 CNOOC ENGINEERINGSD-DOC-LF 13-2-JKT -CC-0001 3COATING SYSTEMS 涂装系统涂装系统 3.1System A 系统 A Coating system for the exterior surface of the steel structural in splash zone (from EL.-3.57M to EL. +8.0M) see table 3.1. the steel structural in splash zone including jackets legs an
14、d braces, cable protector, barge bumper, landing structure, conductor and any other steel surfaces in splash zone. 导管架的飞溅区部分(EL-3.57m 到 EL+8.0m)钢结构外表面涂装系统见表 3.1。该 部分包括大腿、拉筋、电缆护管、隔水套管、靠船件、登船平台和其它任何在飞 溅区的钢结构外表面。 Table 3.1 Process 程序 Paint type 油漆类型 Dry Film Thickness (m) 干膜厚度 Coating interval(23) 涂装间隔
15、 Pot life (23) 混合使用 寿命 Thinner 稀料 Color 颜色 Surface preparation 表面处理 Surface cleaning 表面清理:SSPC-SP10 Surface profile 表面粗糙度:5075m Primer 底 漆 MARATHON XHB 55010h-3d 45minThinner 17 Grey Finish coating 面 漆 MARATHON XHB 50010h-3d 45minThinner17 10E53 Total coating thickness 涂层总厚度 1050 Note 注释: 1、Before e
16、very full coat, a stripe coat ,should be applied by brush on all edges, corners, welding seams and other areas difficult to reach, in order to build up the dry film thickness on these areas. 对于焊缝、边,角等难于喷涂的区域,在喷涂前使用刷子进行预涂。 2、 For low temperature application, Marathon XHB to be replaced with Jotamasti
17、c 87 GF CC subject to the owners approval. 低温时使用 Jotamastic 87 GF CC 替换 Marathon XHB。 1 PAINTING PROCEDURES FOR JACKET PAGE 7 OF 22 CNOOC ENGINEERINGSD-DOC-LF 13-2-JKT -CC-0001 3.2Syetem B 系统 B Coating system for exterior surfaces of the steel structural above EL. +8.0m see table 3.2. The steel stru
18、cture of this zone include legs, pump caisson, cable protector, conductors, landing structure and any other steel surfaces. 导管架从 EL+8.0m 到顶部(飞溅区以上的部分),如大腿、泵护管、电缆护 管、隔水套管,登船平台钢结构外表面涂装系统见表 3.2。 Table 3.2 Process 程序 Paint type 油漆类型 Dry film thickness(m) 干膜厚度 Coating interval(23) 涂装间隔 Pot life (23) 混合使用
19、 寿命 Thinner 稀料 Color 颜色 Surface preparation 表面处理 Surface cleaning 表面清理:SSPC-SP10 Surface profile 表面粗糙度:5075m Primer 底漆 BARRIER8065 1.5h- unlimited 12hThinner 17Grey Second coating 中漆* PENGUARD MIDCOAT MIO 2006h- unlimited2hThinner 17Grey Finish coating 面漆 HARDTOP XP607h- unlimited1.5h Thinner 10/26
20、RAL 1028 Total coating thickness 涂层总厚度 325 Note 注释: 1、 Before every full coat, a stripe coat ,should be applied by brush on all edges, corners, welding seams and other areas difficult to reach, in order to build up the dry film thickness on these areas. 对于焊缝、边,角等难于喷涂的区域,在喷涂前使用刷子进行预涂。 2、 For low temp
21、erature application, Penguard Midcoat MIO to be replaced with Penguard Express MIO subject to the owners approval. 低温时使用 Penguard Express MIO 替换 Penguard Midcoat MIO。 3、For low temperature application, Hardtop XP to be replaced with Hardtop AS subject to the owners approval. 低温时使用 Hardtop AS 替换 Hard
22、top XP。 PAINTING PROCEDURES FOR JACKET PAGE 8 OF 22 CNOOC ENGINEERINGSD-DOC-LF 13-2-JKT -CC-0001 3.3Syetem C 系统 C All galvanized surface of the ladders, handrails, stair treads and grating, coating system see table 3.3. 所有梯子、栏杆、踏步和格栅的镀锌表面涂装系统见表 3.3。 Table 3.3 Process 程序 Paint type 油漆类型 Dry Film thic
23、kness(m) 干膜厚度 Coating interval(23) 涂装间隔 Pot life (23) 混合使用寿命 Thinne r 稀料 Color 颜色 Surface preparation 表面处理 Surface cleaning; SSPC-SP7 表面清理:SSPC-SP7 Primer 底漆 JOTMASTIC 8010010h- unlimited2h Thinne r 17 Grey Finish coating 面漆 HARDTOP XP607h- unlimited1.5h Thinne r 10/26 RAL 1028 Total coating thickne
24、ss 涂膜总厚度 160 Note 注释: 1、Before every full coat, a stripe coat ,should be applied by brush on all edges, corners, welding seams and other areas difficult to reach, in order to build up the dry film thickness on these areas. 对于焊缝、边,角等难于喷涂的区域,在喷涂前使用刷子进行预涂。 2、 For low temperature application, Jotmastic
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