APPENDIX1--STORAGE SYSTEMS.ppt
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1、中国最大的资料库下载,1,Appendix 1 - Storage systems,Updated 14/01/03,中国最大的资料库下载,2,Small parts storage & picking systems,Paternoster or Vertical Carousel,Mezzanine floor shelving,Shelving,Draws in Pallet racking,Shelf storage stacker crane,Powered Mobile Shelving,Horizontal Carousel,中国最大的资料库下载,3,High density s
2、mall parts storage and picking,Carton live storage,Longspan shelving + mezzanine floor,Mini-load,中国最大的资料库下载,4,Mini Load - AS/AR (OSR - Order storage & retrieval),parts to man configuration very large number of SKUs random location items held in totes single cranes per aisle mixed cycle storage & pic
3、king high density storage slow to medium throughput distribution centre, parts, WIP & kitting,中国最大的资料库下载,5,Small parts item weighing,Sensors placed under tote boxes linked to read write RFDT for use on multiple components. Use manufacturing supply of small low value components fixings. Permits error
4、 free live updating of warehouse records. For higher cost items can be linked to an issue order so giving full traceability,Source: Manufacturing & Logistics IT Oct 2002,中国最大的资料库下载,6,Combined storage and picking systems - carton live storage,Source: temperature controlled logistics Sept 2002,man to
5、goods limited height availability high variety SKUs low throughput combined storage and picking suitable for wide variety of goods and conditions high speed where linked to WMS and pick to light high stock accessibility good stock rotation good separation of feed and pick functions honeycombing manu
6、al feeding of stock requires good outer cases,中国最大的资料库下载,7,Combined storage & picking Horizontal Carousel,parts to man single bin per operation used in multiple pods limited height availability heavier items high variety SKUs low throughput combined storage and picking cycle high speed where linked
7、to WMS capital cost 40 - 60k+ high stock accessibility higher noise levels,中国最大的资料库下载,8,Vertical Carousel,Combined storage & picking Vertical Carousel,combined storage and picking cycle high speed where linked to WMS capital cost 40 - 60k+ high stock accessibility low noise levels advanced type can
8、have separate vertical zones,parts to man single bin per operation good height utilisation high cube items high variety SKUs medium throughput,中国最大的资料库下载,9,Palletised storage systems : Block Storage,Features : unit load placed directly onto floor limited depth - 6 plts deep,- back to back 2x6 often
9、used with counter balance - narrow chassis single product per line- limited SKUs large holding Advantages : no capital equipment required high floor utilisation 55% simplified management can use random access Disadvantages :中国最大的资料库下载 limited stacking height 3-4 plts, - post pallets, converters diff
10、icult to achieve First In First Out (LIFO) limited access to pallets / greater need for double handling typical occupancy 60 -70% - honey-combing computerised location can be difficult to achieve,Honey combing,中国最大的资料库下载,10,Block storage warehouse,中国最大的资料库下载,11,Palletised storage systems : Adjustabl
11、e Pallet Racking,Features : vertical end frames, horizontal cross beams, usually storing 2 pallets per beam up to 8 m high variable slot heights, typically 1.5 -1.7 m large number of SKU, variable to low stock holding per SKU - low density cost per pallet stored 20 - 22 Advantages : open access to a
12、ll locations, FIFO, good control high occupancy rate 90 -95% good retrieval rate flexible - reserve or pick locations easily adjustable and changeable Disadvantages : low space utilisation 30% - nos. of aisles higher handling costs,中国最大的资料库下载,12,Adjustable Pallet Racking,中国最大的资料库下载,13,Palletised sto
13、rage systems : Double-deep pallet racking,Features : Standard APR placed back to back, each bay 2 plts deep x 2 wide requires floor level bottom beam limited SKUs with high stock holding per SKU - medium density cannot mix SKUs per bay location Bulk store application Cost per pallet stored 22 -24 Ad
14、vantages : improved floor space utilisation 45% Disadvantages : limited access to each pallet LIFO constrained random access potentially increased double handling slower retrieval rate - higher damage expensive double deep reach trucks limited pallet weights - derating needs high quality pallets,中国最
15、大的资料库下载,14,Double-deep pallet racking,中国最大的资料库下载,15,Palletised storage systems Drive-In (Drive Thru) Racking,Features : vertical support frames, tied at top, with cantilever support beams forklift drives in or through the rack limited SKUs very high stock level per line - high density - seasonal mov
16、ers -large single batch loads Bulk store, cold store application racked block storage - LIFO Cost per pallet stored 40-45 Advantages : achieve greater height, less damage than block storage high floor space utilisation 80 - 85% can use with counter balance truck can also be used for picked orders Di
17、sadvantages : needs high quality pallets limited stock access should clear all rows in a bay, occupancy 60 -70% difficult to move or modify,中国最大的资料库下载,16,鉂哎嚞崈幛椻紇正嬮愩賎槁躧闺珗缭念庀骐埸哀绋创头悱鈓籂孠蓮峌訴捥輄迏塝笉辏澁虮鷋灗堏嚠梇鏅艓樓疺黧聰眾鶺鍛朎雫蛠数狇樌鮽鮙灘较袐甦翎媜婏鱬叩暍殅腟澿症炦酀駼阐芴嵗乱漶呣堨誕适斎皤鐪鼢求緻釜网彟旓撔鋮伍経缐篌冕巍陝粍蒬署傢慈翖徺姯晧獰遬崊鯆牂揓銺尫狆瘒蚫晟擘舷緫鎟寐簫撠腅筜硱桨仢喀嚲悅篆顾疗鄏
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