长安福特Q1培训教材20091014150003ppt课件.ppt
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1、Q1 2002,What is Q1 2002 什么是Q1 2002,Ford Motor Company exclusive designation 它是福特公司所特有的 Set of fundamental quality and manufacturing disciplines 基本的质量和制造规则 Drives suppliers continual improvement 帮助供应商不断持续改进 Put tools in place to maintain excellence 用一些工具维持最佳 Improve each passing year 每年都得到提升 Q1 not a
2、chieved independently - guides cooperation - Ford/Supplier relationship Q1不是独立获得的-引导福特和供应商之间的关系,page 3,Supplier Benefits of Q1 供应商达到Q1的好处,Recognition (Q1 flag, Q1 plaque) 认可(Q1旗帜和标志) Publicity and Advertising Privileges 宣传和广告 World Excellence Award (acknowledges the best of the best) 世界优秀供应商奖励 Prefe
3、rred Status with Changan Ford (Ideally only Q1 facilities are considered in source selection) 长安福特的首选供应商(只有Q1工厂才在选点中被考虑),page 19,Whats Changed-Q1 2002 2nd Q1-2002第二版有了哪些更新,1.Comm. PPM Performance 产品PPM业绩 a) Industry comm. PPM has been revised to a 12-month fixed PPM. 同类产品的PPM已被修改为每年固定的PPM值 b) Proces
4、s for deducing points from suppliers for poor performance to the industry comm. PPM has changed. 对于同类产品PPM的比较差,减分方式改变。 c) The overall site PPM maximum threshold has been reduced to 110PPM (from 120) 现场最大的PPM值已从120减为110 2. Six-month Site PPM( Production only) 6个月的现场PPM Site will no longer receive neg
5、ative points when 6-month PPM exceed 100 在制造厂6个月的PPM超过100,不再有负分产生。,Whats Changed-Q1 2002 2nd Q1-2002第二版有了哪些更新,3. Low-volume Site PPM 产量较低的PPM 4. Stop Shipment Wavier 停止发运的 5. Site Assessment 现场评审 Full site assessment requires as follow: 全部的现场评审要求: Segment 1 and 2 sites every 6 months 一、二类供应商每六个月进行一次
6、 Segment 3 and 4 sites every 12 months 三、四类供应商每十二个月进行一次 The process will be triggered when the: Site assessment is late to the required 6 or 12 month frequency 现场评审频率比要求的六个月或十二个月晚,Whats Changed-Q1 2002 2nd Q1-2002第二版有了哪些更新,Corrective action plan is not submitted to the Ford STA site engineer within
7、30 days of the site assessment 纠正计划在现场评审后三十天内未提交给STA Site action plan is ineffective in its execution 纠正计划未能有效执行 6. Violation of Trust 违背诚信原则 7. Plant Endorsement 工厂背书 8. Service- Ford of Europe 售后服务件-福特欧洲 9. Warranty Performance (production only - 3rd quarter 2003) 售后维修(只适用于生产件-2003第三季度) 10. Launch
8、 Performance (production only) 投产表现(只适用于生产件),Q1 2002 Requirements Q1 2002的要求,Any external suppliers manufacturing facility that currently supplies parts to Ford is eligible for consideration 适用于所有为福特工厂供货的外部供应商制造现场 Suppliers facility has to achieve excellence in five key areas: 供应商制造现场在以下五个重要方面必须做到最好
9、: Capable Systems 合格的体系 Ongoing Performance 持续的实际业绩 Site Action Plan 现场的行动计划 Satisfied Customers 满意的客户 Continual Improvement 持续改进,page 7,Whats New-Q1 2002-2nd Q1-2002 第二版有什么新内容,Whats New-Q1 2002-2nd 第二版有什么新内容,Capable Systems 合格的体系,Third-party certification: 第三方认证: QS-9000 (or TS 16949) ISO 14001 (en
10、vironmental management system) ISO 14001(环境管理体系) MS-9000, MMOG or Odette (materials management system assessment) MS-9000, MMOG 或 Odette(材料管理系统评审),page 7,2) Ongoing Performance 持续的实际业绩,Suppliers performance history with Ford: 供应商在福特的业绩历史: Field Actions 召回 Stop Shipments 停止发货 PPM Performance PPM业绩 De
11、livery Performance 交货业绩 Monthly Q1 2002 overall score 每月的Q1总分 Q1 suppliers are responsible not just for their own sites, but for controlling the quality of any suppliers that provide them with product. Q1的供应商不仅要对他们自已的现场负责,还要控制向他们提供产品的供应商的质量,page 7,3) Site Action Plan 现场的行动计划,Site assessments supplie
12、r tools to gage their performance to address: 现场评审-供应商来衡量他们业绩的工具: Planning & Demonstration of Manufacturing Process Capability 计划和证实过程能力 Variability Improvements 偏差改进 Manufacturing Efficiencies (Lean, FTT, OEE) 制造的效率(精益生产,FTT,OEE) Customer Satisfaction (documented in QOS) 客户满意(在QOS中文件化) All supplier
13、s must perform a Manufacturing Site Assessment by June 1, 2003 and re-assess every 6 months. 所有供应商必须从2003年6月开始进行现场评审并每半年进行一次现场评审,page 9-11,4) Satisfied Customers 满意的客户,Each supplier site must provide customer endorsements of: 每一个供应商现场必须获得客户背书: Supplier Technical Assistance (STA) STA经理 Each Ford plan
14、t that receives product 每一个接产品的福特工厂 Material Planning & Logistics (MP&L) 物流部 Ford Customer Service Division (FCSD) 福特客户服务部 Each of those customer must provide the supplier with an endorsement 每一个客户都必须对供应商进行背书,page 11,5) Continual Improvement 持续改进,Q1 2002 thresholds for performance metrics and site a
15、ssessment will be raised annually to drive overall continual improvement. 为了促进持续改进,Q1 2002的业绩矩阵和现场评审每年都会上升,page 13,Applying for Q1 2002 1 申请Q1 2002-1,Suppliers should contact their STA site engineer, who will help/guide the suppliers through the Q1 process 供应商应与现场STA工程师联系,他们将帮助供应商了解Q1程序 Conduct and
16、submit a self-evaluation to ensure meeting Q1 2002 criteria 执行并提交一份自我评估报告,确保满足Q1 2002标准 Once the supplier believes the facility is ready obtain necessary customer endorsements (valid for 6 months) 在供应商认为现场已准备妥当来获取客户背书认可(有效期6个月),page 21,Applying for Q1 2002 2 申请Q1 2002-2,Formal application to Ford ST
17、A with documentation of certification to QS-9000/TS 16949, MS-9000 (or MMOG, Odette) & ISO 14001 带上QS9000/TS16949,MS-9000和ISO14001的认证文件正式向长安福特STA审请 A Q1 on-site evaluation may be scheduled to review qualifications to Q1 2002 Q1现场评估符合Q1 2002,page 21,Applying for Q1 2002 3 申请Q1 2002-3,Responsible STA
18、Commodity Manager provides a final recommendation based on Q1 2002 criteria 相关的STA产品经理根据Q12002标准作最后认可 Minimum six-month shipping history for production and/or service 至少六个月的交货历史 If a supplier location has not shipped to Ford within prior 12 months is no longer considered Q1 如果供应商现场已有十二个月未交货,不再考虑Q1,p
19、age 21,Overall Q1 Score 1 Q1 分数-1,Every Supplier site begins with a 1000 point Q1 score 每一个供应商的Q1初始分为1000 Suppliers must maintain an overall score of at least 800 points for Q1 status 为了保持Q1,供应商必须维持至少800分 Sites must maintain certification to QS-9000/TS 16949, ISO 14001 and compliance to MS-9000/MMOG
20、/Odette 工厂必须保持QS9000/TS16949,ISO14001并符合MS-9000/MMOG/Odette Sites gain or lose points based on their performance metrics. 根据工厂业绩加减分数,page 28,Overall Q1 Score 2 Q1分数-2,Sites must meet all Q1 manufacturing site expectations & implement effective corrective action plans 工厂必须满足制造现场评估要求,并执行有效的纠正措施. Not m
21、eeting Q1 2002 requirements or fail to implement effective action plan: lose 250 points & Q1 will be revoked 不能满足Q1 2002的要求或不能执行有效的纠正措施,减250分,Q1撤消 Suppliers on Q1 revocation: 供应商Q1撤消: cannot gain points for positive performance 不会因为积极的业绩而获得分值 cannot regain Q1 status for 6 consecutive months. 6个月内不能重
22、获Q1状态,page 15-17,Overall Q1 Score 3 Q1分数-3,The final Q1 score is tabulated for: 最后的Q1总分由: Capable Systems 合格的系统 Ongoing Performance 持续的业绩 Site Action Plan 工厂的行动计划,page 15,Capable Systems 合格的体系,Prerequisites that must supplier maintain: 供应商必须具备的前提: ISO 14001- Environmental Management System ISO 14000
23、-环境管理系统 QS-9000/TS 16949 - Quality Management System QS-9000/TS16949-质量管理系统 suppliers are required to be third-party certified to QS-9000 or TS 16949 by Job#1 供应商要在正式投产前通过QS-9000/TS16949 MS-9000/MMOG/Odette - Material Management System MS-9000/MMOG/Odette-物料管理系统,page 25-27,Ongoing Performance 1 Scor
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