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1、1 1月月废废品品率率指指标标规规定定及及各各工工序序超超标标明明细细表表 班组铣打粗车 精车 盘类 精车 轴类 切槽拉花键镗孔搓齿钻孔粗磨滚花键插齿倒角拉槽滚齿机倒棱剃齿压装焊接热处理滚丝车槽内孔磨 磨锥面 磨外圆 成型磨 车端面 校直 调试 机废 金相 试验 合合计计 轴齿线 3,600390800260560260130260130130501305003 3, ,6 60 00 0 加工数量1 16 6, ,1 18 85 5 实际废品数1311121510563328 89 9 允许废品数61349424221285 58 8 超出废品数-5-2-266-214311-2-82 27
2、 7 焊接组 2,70020050020002 2, ,7 70 00 0 加工数量2 27 7, ,8 89 95 5 实际废品数2983 37 7 允许废品数614567 75 5 超出废品数-615-48- - 齿形组 2,0002302302301705401005002 2, ,0 00 00 0 加工数量6 61 1, ,9 98 85 5 实际废品数1161297288 82 2 允许废品数14141411336311 12 24 4 超出废品数-14-3-8-10-41-3- - 车工组 2,9504002004507004001001006002 2, ,9 95 50 0
3、加工数量6 65 5, ,2 27 78 8 实际废品数531536715211 13 38 8 允许废品数261329462677391 19 93 3 超出废品数2727-39-25-7-7-18- - 磨工组 2,50050900300550300503502 2, ,5 50 00 0 加工数量6 60 0, ,0 06 68 8 实际废品数301083444562 22 27 7 允许废品数3541833183211 15 50 0 超出废品数-3541611-182-154 47 7 剃齿组 7005002007 70 00 0 加工数量8 89 9, ,7 74 45 5 实际废
4、品数6076 67 7 允许废品数45186 63 3 超出废品数15-114 4 热处理 6501505006 65 50 0 加工数量1 11 18 8, ,7 73 34 4 实际废品数12243 36 6 允许废品数18597 77 7 超出废品数-18-59- - 超出指 标扣款( 元) 轴齿(20元/件)272-39-25-5-2-266-214311-211-18-18-162- -740 盘齿(10元/件)7-7-7-14-3-3-8-10-4115-615541624 48 81 1676 扣款金额-64 工序 指标(PP M) 废品数 工序 指标(PP M) 废品数 -18
5、7 48 第 3 页 产品名称报废原因工序自废数量责任人开单日期卡号调试废机废 停电/ 气废 外协 SH63A输出轴粗车粗车1陈洪1.02010102 SH63A输出轴黑皮外协1.020101022 SH63A输出轴黑皮外协1.021229046 SH63A输出轴粗车粗车1汪孟宇1.02010109 SH63A从动二档结合齿外协精车废外协1.021226023 SH63A输出轴黑皮外协1.021226361 SC20M5连接轴料废外协1.021227321 SH63A输出轴料废外协1.020101091 SH63输入轴调试废调试1.030102323 SH63输入轴黑皮外协1.03010232
6、1 SH63从动一档齿总成外协精车废外协1.031223021 SC20M5连接轴精车精车2刘向阳1.03122728 SH63A输出轴黑皮外协1.040104035 SH63A从动二档齿总成精车精车1高四帅1.04010313 SC20M5连接轴黑皮外协1.041227312 SH63B输入轴精车精车1宋视刚1.04122202 SH63A主动五档齿总成外协精车废外协1.041229521 SH63A主动五档齿总成外协精车废外协1.041229521 SH63A输入轴黑皮外协1.040102325 SH63A输入轴黑皮外协1.040102321 SH63A输入轴粗车粗车1郭晓冬1.04010
7、345 SH63A输出轴加工废铣打4于江成1.05010405 SH63A输出轴调试废调试1.050104054 SH63A输出轴断顶尖铣打4于江成1.05010405 SH63A输出轴黑皮外协1.050104051 SH63A输出轴粗车粗车2李永军1.05010402 SH63A输出轴粗车粗车1李永军1.05010402 SH63A输出轴加工废铣打2于江成1.06010404 SH63从动二档齿总成压装不到位焊接1.06010235 SH63从动一档齿总成外协精车废外协1.061225221 SH63从动一档齿总成粗车粗车1曾明华1.06122522 SH63A主动五档齿总成精车精车1赵前望
8、1.06122456 SH63从动一档齿总成精车精车1曾明华1.06122722 SH63A主动五档齿总成外协精车废外协1.070105251 SH63输入轴加工废铣打1周正标1.07010621 SH63输入轴断钻头铣打3周正标1.07010621 SH63输入轴黑皮外协1.070106215 SH63B输入轴黑皮外协1.070106415 SH63B输入轴黑皮外协1.070106416 SH63B输入轴断钻头铣打1周正标1.07010641 第 4 页 SH63A从动二档结合齿加工废精车1曾明华1.07123017 SH63A从动二档结合齿调试废调试1.071230182 SH63A从动二
9、档结合齿外协精车废外协1.071230182 SH63B输入轴黑皮外协1.080106412 SH63A输出轴黑皮外协1.080108212 SH63A输出轴加工废铣打 2王崇1.08010821 SC20M5连接轴加工废切槽1刘向阳1.08122728 SC20M5连接轴机废机废1.081227312 SC20M5连接轴粗车粗车1陈洪1.08122731 SH63B输入轴黑皮外协1.081221101 SH63A从动二档齿总成压装不到位焊接1.08010601 SH63A输出轴断钻头铣打3于江成1.08010829 SH63A输出轴黑皮外协1.080108291 SH63A输出轴加工废粗车1
10、王成坤1.08010829 SH63输入轴黑皮外协1.080106212 SH63A从动二档结合齿精车精车2刘向阳1.09010613 SH63输入轴黑皮外协1.090106231 SH63A输出轴黑皮外协1.090108283 SH63输入轴黑皮外协1.090106211 SH63A输出轴黑皮外协1.090109388 SH63A输出轴断钻头铣打2于江成1.09010938 SH63A输出轴黑皮外协1.100108217 SH63输入轴黑皮外协1.100106221 SH63从动一档齿总成精车精车2汪孟宇1.10010418 SH63从动一档齿总成黑皮外协1.100104181 SH63B输
11、入轴黑皮外协1.100106412 SH63B输入轴粗车粗车4陈洪1.10010641 SH63A从动一档齿精车废精车1刘向阳1.10010433 SH63A主动五档齿总成外协精车废外协1.100105261 SH63从动一档齿总成精车精车3曾明华1.10122945 SH63B输出轴断钻头铣打2于江成1.10011016 SH63倒档惰轮外协锻造废外协1.111119031 SH63A输出轴黑皮外协1.110109397 SH63A输出轴加工废铣打5王崇1.11011122 SH63A输出轴机废机废1.110111222 SH63输入轴黑皮外协1.111216082 SH63A从动二档齿总成
12、外协锻造废外协1.111229511 SH63输入轴黑皮外协1.111216071 SH63从动一档齿总成精车精车2汪孟宇1.11122945 SH63A主动五档齿总成精车精车1赵前望1.11010821 SH63B从动二档齿总成精车精车4高四帅1.11010714 SH63A从动二档齿总成压装不到位焊接1.11122951 第 5 页 SH63A输出轴黑皮外协1.110111221 SH63A输出轴加工废铣打2于江成1.11011126 SH63A输出轴黑皮外协1.120111265 SH63A从动二档结合齿精车精车1刘向阳1.12010433 SH63A从动二档齿总成精车精车1汪孟宇1.1
13、2010907 SH63A从动二档齿总成调试废调试1.120109071 SH63A从动二档齿总成外协精车废外协1.120109071 SH63A输出轴黑皮外协1.120111222 SH63A从动二档齿总成压装不到位焊接1.12011114 SH63A输出轴断顶尖粗车1王成坤1.12011125 SH63A输出轴黑皮外协1.120111252 SC一至五档结合齿调试废调试1.130112164 SH63A从动二档齿总成精车精车1汪孟宇1.13010906 SH63A输出轴黑皮外协1.130109385 SH63A从动二档齿总成精车精车1曾明华1.13010907 SH63A从动二档齿总成精车
14、精车1洪勇敢1.13010907 SH63A输出轴黑皮外协1.130110141 SH63输入轴黑皮外协1.130113082 SH63A输出轴黑皮外协1.140111268 SH63输入轴加工废铣打8伍友洪1.14011401 SH63输入轴加工废铣打8周正标1.14011401 SH63输入轴黑皮外协1.140114016 SH63B输出轴调试废调试1.140109343 SH63B输出轴加工废铣打3王崇1.14011410 SH63A输出轴断钻头铣打1王崇1.14011410 SH63A输出轴黑皮外协1.140109365 SH63A主动五档齿总成外协精车废外协1.140108221 S
15、H63从动二档齿总成漏拉三槽齿形1.14010901 SH63A输出轴断顶尖粗车1王成坤1.14011402 SH63A输出轴黑皮外协1.140114023 SH63A输出轴黑皮外协1.150114122 SH63A输出轴黑皮外协1.150114085 SH63A从动一档结合齿精车精车1刘向阳1.15121219 SH63A输出轴断钻头铣打2王崇1.16011509 SH63A输出轴黑皮外协1.160114041 SH63A从动二档齿总成精车精车1曾明华1.16011330 981740147 第 6 页 第 7 页 齿形焊接轴线热处理 2 第 8 页 1 1 第 9 页 1 1 15 272
16、 第 10 页 第 11 页 产品名称报废原因工序自废数量责任人开单日期卡号调试废机废 停电/气 废 SH63A从动二档结合齿外协裂纹外协1.01123023 D2.8终传大齿轮滚废滚齿11彭浩1.01120917 SH63A主减速器从动轮滚废滚齿12李何伟1.01010125 SH63A1主减速器从动轮 滚废滚齿12李何伟1.01010114 SH63倒档惰轮倒废倒角22雷亚红1.02010121 SC五档被动齿外协精车废外协1.03122816 SH63从动一档齿总成滚废滚齿12林禄1.03120823 SH63A从动三档结合齿调试废调试1.031222281 SH63B从动四档结合齿调试
17、废调试1.031226441 SH63倒档惰轮外协精车废外协1.04010212 SH63倒档惰轮倒废倒角12张志坪1.04010212 SC五档被动齿调试废调试1.051228193 SC五档被动齿缺料倒棱7谢长兵1.05122819 SH63B主动四档齿调试废调试1.051230151 SH63B主动四档齿滚废滚齿22黄强飞1.05123015 SH63B主动四档齿滚废滚齿1蔡庆猛1.05123015 SH63A主动三档齿缺料滚齿22田栋1.07121839 SH63A主动三档齿缺料滚齿12冯广涛1.07121839 SH63A主动五档结合齿外协精车废外协1.07010516 SC倒档主动
18、齿调试废调试1.070105202 SH63倒档惰轮外协精车废外协1.07010505 SC五档被动齿滚齿废滚齿22谭述华1.07010339 SC五档被动齿滚齿废滚齿12伹崇火1.07010339 SH63A从动二档结合齿外协锻造废外协1.07010613 SH63B从动四档齿滚废滚齿11李何伟1.07010220 SH63A1主减速器从动轮 外协精车废外协1.08113004 SH63A从动二档齿调试废调试1.080104221 SH63A从动二档结合齿黑皮外协1.08010434 SH63A主动五档结合齿黑皮外协1.08010516 SH63A从动五档齿机废机废1.090107231 S
19、H63A从动二档结合齿外协裂纹外协1.09010811 SH63A主减速器从动轮外圆划伤外协1.10010925 SH63B主动五档齿滚齿废滚齿25张围1.10122953 SH63B从动二档齿调试废调试1.100104251 SH63A主动五档齿调试废调试1.121220111 SH63A主动五档齿机废机废1.120108241 SH63A主动五档结合齿外协精车废外协1.12010516 第 12 页 SC五档被动齿环插废插齿22谷春跃1.12010617 SC五档被动齿环插废插齿11夏彩霞1.12010617 SC五档被动齿环调试废调试1.120106171 SC五档被动齿环倒废倒角21涂
20、会芝1.12010617 SC30M5二轴五档齿环调试废调试1.121226412 CH5M1主减速器从动轮调试废调试1.120112124 SH63A主减速器从动轮滚齿废滚齿1 董占峰2 李何伟1 1.12010325 SC五档被动齿插废插齿11夏彩霞1.12010617 SC五档被动齿压伤插齿25蒋成香1.13010617 SH63B从动五档齿滚废滚齿21黄强飞1.13011315 SH63B主动三档齿滚废滚齿21张围1.13011145 SH63倒档惰轮外协精车废外协1.13011006 SH63倒档惰轮倒废倒角11张志坪1.13011006 SH63A从动二档结合齿重拉油槽外协1.13
21、011209 SH63A从动一档齿滚废滚齿21张围1.14122521 SH63B主动三档齿机废机废1.140111443 SH63A从动一档结合齿黑皮外协1.14011438 SH63A从动二档结合齿外协裂纹外协1.15011325 SH63倒档惰轮外协裂纹外协1.16011427 SC一至五档结合齿内孔小外协1.16011216 SC一至五档结合齿插废插齿22蒋成香1.17011216 SC一至五档结合齿调试废调试1.170112162 SC一至五档结合齿调试废调试1.170112161 SC一至五档结合齿调试废调试1.170112162 5252235 第 13 页 外协车工 1 1 4
22、 1 3 1 7 1 1 1 1 1 第 14 页 1 1 1 1 1 1 29109 第 15 页 产品名称报废原因工序 自废数 量 责任人 开单日期卡号调试机废 停电/ 气废 外协车工 SH63A输出轴倒废倒棱1徐胜1.01 SH63A输入轴断钻头钻深孔1阳大钱1.01 SH63A输入轴多钻孔钻油孔1颜连法1.01 SH63A输入轴倒废倒棱5徐胜1.01 SH63A输出轴断钻头钻深孔1杨中平1.01 SH63A输入轴滚小滚花键1刘中鹏1.01 SH63A输入轴滚废滚齿2高一兵1.01 SH63A输出轴断钻头钻油孔2张光全1.01 SH63A输入轴断钻头钻深孔1高豪兵1.01 SH63A输出
23、轴断钻头钻油孔1陈灯国1.01 SH63A输入轴插小插齿5黄亮亮1.01 SH63A输入轴断钻头钻油孔1高占豪1.01 SH63A输出轴断钻头钻油孔1张光全1.03 SH63A输出轴磕碰粗磨1李文艳1.03 SH63A输出轴断钻头钻油孔1陈灯国1.03 SH63A输入轴断钻头钻油孔1颜连法1.03 SH63A输出轴磨小粗磨1李文艳1.03 SH63A输入轴插小插齿5黄亮亮1.03 32 产品名称报废原因工序自废数量 责任人 开单日期卡号调试废 机废 停电/ 气废 外协 齿形 热处理 车工 SH63B从动二档齿机废机废1.181221161 SH63主减速器从动轮磕碰废齿形1.181222271
24、 SH63A从动五档齿轮调试废调试1.181219123 SC20M5从动二档齿总成调试废调试1.183 611 8 产品名称报废原因工序自废数量责任人开单日期卡号调试废 机废 金相废 外协车工 SH63A主动三档齿总成金相废焊接1.041112291 SH63A从动二档齿总成金相废焊接1.040103371 SH63A主动五档齿总成金相废焊接1.041229561 SH63A主动四档齿总成焊接废焊接2李文华1.04121059 SH63A从动二档齿总成金相废焊接1.040103361 SH63B主动四档齿总成焊接废焊接2李文华1.04121918 SH63A从动二档齿总成焊接废焊接1陈建国1
25、.06010426 SH63B主动四档齿总成焊接废焊接1陈建国1.06121818 SH63B主动四档齿总成焊接废焊接1李文华1.06121816 SH63A从动二档齿总成金相废焊接1.060105231 SH63A主动五档齿总成金相废焊接1.060105261 SH63A主动五档齿总成金相废焊接1.060108222 7 8 15 产品名称报废原因开单日期校直变形试验 金相复检( 件) 机废轴线车工 外协 第 22 页 产品名称报废原因工 序自废数量责任人开单日期卡号调试废机废 停电/气 废 外协齿形 SH63B主动四档齿总成磨废磨内孔1李能俊1.01110835 SH63B主动四档齿总成内
26、孔磨不出焊接1.01110835 SH63A主动三档齿总成磨废磨内孔1唐杰1.01102312 SH63A从动一档齿总成内孔磨不出热处理1.01121033 SH63从动一档齿总成磨废磨内孔1王建武1.01121033 SH63B主动四档齿总成内孔磨不出焊接1.01110836 SH63A主动三档齿总成磨废磨内孔4黄见明1.02110827 SH63A输入轴磨废磨外圆1韩吻吻1.02121729 SH63主减速器从动轮磨废磨内孔1袁明明1.02111236 SH63B主动三档齿总成磨废磨锥1闻仙地1.02112114 SC20M5主动三档齿总成 磨废磨内孔3袁明明1.02110250 SH63
27、A输入轴磨废磨外圆2韩吻吻1.02122119 SH63A主动三档齿总成齿圈端跳大焊接1.03110827 SH63B主动三档齿总成内孔磨不出焊接1.03111947 SC20从动倒档车废车端面1陈军1.03111831 SC20从动五档齿总成车废车端面1陈军1.03121349 SC20从动倒档调试废调试1.031118312 SC20从动五档齿总成磨废磨内孔3黄见明1.03121349 SC20从动五档齿总成内孔磨不出焊接1.03121349 SH63A主减速器从动轮磨废磨内孔1王武军1.03122710 SH63B主动五档齿总成磨废车端面1王勃锋1.03111417 SC20主动三档齿总
28、成焊接不合格焊接1.03110250 SH63A主动四档齿总成磨废磨内孔1伍阿斌1.03120556 SH63B主动三档齿总成磨废磨内孔1李能俊1.03120417 SH63A输出轴磨废磨外圆1周胜1.04122220 SH63A输入轴磨废磨外圆1韩吻吻1.04121724 SH63B输出轴磨废磨外圆1韩吻吻1.04122323 SH63主减速器从动轮磨废磨内孔1袁明明1.04110430 SH63A输出轴长度切槽短轴线1.04122221 SH63B主动五档齿总成齿面磕碰废热处理1.04121064 SH63A主动五档齿总成磨废磨内孔4黄见明1.04102209 SH63A1输出轴磨废磨外圆
29、1李四龙1.04072257 SH63输出轴磨废磨外圆2徐列兵1.04112838 SC20从动倒档外协精车废外协1.041118311 SH63A主动四档齿总成磨废磨内孔1李能俊1.04121058 SH63从动一档齿总成磨废磨内孔1韩建平1.04122030 SH63E输出轴磨废磨外圆2杨全1.05无卡 第 23 页 SH63B主动四档齿总成焊接不合格焊接1.05112928 SH63B1输出轴长度精车废轴线1.05121119 SH63从动一档齿总成长度精车短车工1.05121343 SH63B主动五档齿总成磨废磨内孔1袁明明1.05120331 SH63主动四档齿总成调试废调试1.05
30、1201152 SH63A输入轴磨废磨外圆1李峥嵘1.05122323 SH63A从动二档齿总成磨废磨内孔2韩建平1.05122307 SH63从动一档齿总成磨废磨内孔2韩建平1.05121343 SH63A主动三档齿总成磨废磨内孔2黄见明1.05110827 SH63主动四档齿总成磨废磨内孔1邱平1.05112936 SH63主减速器从动轮磨废磨内孔1黄见明1.05110418 SH63A输出轴磨废磨外圆1李四龙1.06122222 SH63B主动五档齿总成端面有凸点热处理1.06121064 SH63B主动四档齿总成磨废磨锥1杨传永1.06112925 SH63主动四档齿总成磨废磨内孔1袁
31、明明1.06120115 SH63从动一档齿总成长度精车短车工1.06121505 SH63输出轴外圆精车小车工1.06111242 SH63A从动二档齿总成磨废磨内孔2韩建平1.07122413 SH63B从动二档齿总成调试废调试1.070929221 SH63B主动五档齿总成磨废磨内孔3袁明明1.07121061 SH63A输出轴磨废磨外圆1杨全1.07122534 SH63A从动一档齿总成磨废磨内孔2王建武1.07120419 SH63A主动五档齿总成磨废磨内孔1唐杰1.07102207 SH63A从动二档齿总成长度精车废车工1.08122306 SH63A主动四档齿总成焊接不合格焊接1
32、.08111628 SH63A主动五档齿总成焊接不合格焊接1.08102205 SH63A主动四档齿总成内孔磨不出焊接1.08111636 SH63A输出轴外圆精车废车工1.08122536 SH63A主动五档齿总成磨废磨内孔2黄见明1.08102210 SH63A输出轴磨废磨外圆1杨全1.08122625 SH63输出轴磨废磨外圆1陈志良1.08120337 SH63A1输出轴磨废磨外圆1徐列兵1.08112036 SH63A主动四档齿总成磨废磨内孔2伍阿斌1.08111636 SH63B主动五档齿总成端面有凸点热处理1.08121061 SH63B主动五档齿总成车废车端面1端永刚1.081
33、21061 SH63A从动一档齿总成磨废磨内孔1王建武1.09122411 SH63A主动五档齿总成端面有凸点热处理1.09102207 SH63B主动三档齿总成磨废磨内孔2伍阿斌1.09112118 第 24 页 SH63主动五档齿总成磨废磨内孔1唐杰1.09121629 SH63B输入轴磨废磨外圆1李峥嵘1.09121927 SH63B从动二档齿总成车废车端面1范军峰1.09073023 SH63B从动二档齿总成磨废磨内孔3邱平1.09073023 SH63B从动二档齿总成长度精车废车工1.09122949 SH63A主动四档齿总成内孔锻打缺料外协1.091111491 SH63A主动四档
34、齿总成内孔磨不出焊接1.09111149 SH63A主动三档齿总成内孔磨不出焊接1.09110801 SH63A主动四档齿总成磨废磨内孔3伍阿斌1.09111638 SH63A输出轴漏切槽轴线1.10122630 SH63A输出轴磨废磨外圆 1韩吻吻1.10122214 SH63主减速器从动轮磨废磨内孔1邱平1.10110429 SH63主减速器从动轮磨废磨内孔1袁明明1.10112603 SH63A输入轴磨废磨外圆1李峥嵘1.10122416 SH63A从动一档齿总成磨废磨内孔1韩建平1.10112313 SH63A主动三档齿总成外协精车废外协1.111121111 SH63B主动三档齿总成
35、外协精车废外协1.111121181 SH63A从动一档齿总成长度精车短车工1.11121631 SH63A主动四档齿总成长度精车短焊接1.11111150 SH63B从动二档齿总成长度精车短车工1.11122116 SH63B从动二档齿总成磨废磨内孔2邱平1.11121707 SH63B主动四档齿总成磨废磨内孔2邱平1.12121918 SH63A主动四档齿总成磨废磨内孔2李能俊1.12111405 SH63A主动四档齿总成磨废磨内孔7伍阿斌1.12121308 SH63A从动二档齿总成磨废磨内孔1王建武1.12122410 SH63A输出轴磨废磨外圆1李峥嵘1.12122214 SH63B
36、从动二档齿总成内孔磨不出热处理1.12121636 SH63A从动二档齿总成内孔磨不出热处理1.12122814 SH63A从动二档齿总成磨废磨内孔1韩建平1.12122814 SH63B主动四档齿总成磨废磨内孔4袁明明1.12121815 SH63A输出轴磨废磨外圆1韩吻吻1.12010103 SH63主动五档齿总成焊接不合格焊接1.12121066 SH63A输出轴长度切槽短轴线1.12010105 SH63A主动四档齿总成磨废磨内孔2伍阿斌1.13121059 SH63A输出轴磨废磨外圆1杨全1.13122618 SH63A输出轴磨废磨外圆1徐列兵1.13122533 SH63主减速器从
37、动轮外协精车废外协1.131109331 SH63主动五档齿总成焊接不合格焊接1.13121447 第 25 页 SH63A主动四档齿总成压装不到位焊接1.13111637 SH63B输入轴磨废磨外圆1黄继军1.14122203 SH63B从动二档齿总成磨废磨内孔1邱平1.14121801 SH63A主动四档齿总成内孔磨不出焊接1.14121426 SH63B主动四档齿总成磨废磨内孔2邱平1.14121816 SH63A从动二档齿总成内孔严重变形热处理1.14122813 SH63A从动二档齿总成磨废磨内孔1韩建平1.14010312 SH63B主动四档齿总成磨废磨内孔2袁明明1.151218
38、16 SH63A主动四档齿总成磨废磨内孔2伍阿斌1.15121222 SH63A从动一档齿总成磨废磨内孔1王建武1.15122304 SH63A主动四档齿总成磨废磨内孔2李能俊1.15121121 SH63B输入轴锻打缺料外协1.151219302 SH63A从动三档齿总成磨废磨内孔1黄见明1.15无卡 SH63A从动三档齿总成磨废磨内孔1唐杰1.15无卡 5M1主减速器从动轮磨废磨内孔1王武军1.15111220 SH63A主减速器从动轮磨废磨内孔1王武军1.15010126 SH63B输入轴磨废磨外圆2孙明辉1.15121930 SH63A主动四档齿总成焊接不合格焊接1.15121121
39、SH63B主动四档齿总成焊接不合格焊接1.15112926 SH63B输入轴磨废磨外圆2黄继军1.16010531 SH63B输入轴磨废磨外圆2孙明辉1.16121930 SH63B输入轴磨废磨外圆3孙明辉1.16010531 SH63A主动四档齿总成内孔磨不出焊接1.16120938 SH63A输出轴外圆磨不出车工1.16122214 SH63A从动二档齿总成内孔磨不出热处理1.16010336 SC20M5从动二档齿总成 调试废调试1.160114191 SH63B主动四档齿总成磨废磨内孔1袁明明1.16121819 SC20M5连接轴磨废磨外圆1杨全1.16122731 SH63输入轴磨
40、废磨外圆1李四龙1.16120449 SH63输入轴磨废磨外圆1徐列兵1.16120445 SH63B主动四档齿总成磨废磨内孔3邱平1.16121819 SH63A从动二档齿总成焊接废焊接1.17010422 SH63A主动四档齿总成亚装不到位焊接1.17121514 SH63A主减速器从动轮外协精车废外协1.170101263 SH63输入轴磨废磨外圆2韩吻吻1.17 121600 121605 SH63输入轴磨废磨外圆2韩吻吻1.17010619 SH63输入轴磨废磨外圆2孙明辉1.17010623 第 26 页 149610 第 27 页 车工焊接轴线剃齿热处理 3 2 3 3 1 2
41、1 1 10 第 28 页 2 1 1 2 1 2 3 1 1 4 1 1 1 第 29 页 2 4 1 1 1 1 2 1 1 1 1 1 第 30 页 1 2 1 1 2 2 1 5 1 4 第 31 页 1430424237 第 32 页 产品名称报废原因开单日期 责任人车工齿形焊接剃齿轴线 热处理 磨工外协 SH63A主动三档齿总成漏剃1.021 SH63A主动三档齿总成碰伤废1.0244 SH63倒档惰轮总成啮合NG1.021 SH63A输入轴Z=13漏剃1.022 SH63A输入轴z=18花键不通1.026 SH63B主动三档齿总成碰伤废1.023 SH63A主减速器从动轮碰伤废1
42、.032 SH63A输入轴z=18花键不通1.032 SH63A输入轴z=13,啮合NG1.034 SH63A主减速器从动轮啮合NG Fr=0.161.031 SH63A从动一档齿总成内孔未磨出1.031 SH63B输出轴螺纹废1.031 SH63A主减速器从动轮啮合NG Fr=0.151.061 SC20M5主动四档齿总成啮合NG1.063 SC20M5从动一档齿总成啮合NG1.062 SH63A输入轴z=13,啮合NG1.063 SC20M5从动倒档总成碰伤1.061 SH63从动一档齿总成内孔磨不出1.061 SH63A输入轴Z=21,啮合NG1.083 SH63B从动三档齿啮合NG1.
43、083 SH63A主动三档齿总成碰伤1.082 SH63B主动四档齿总成啮合NG1.081 SC20M5主动三档齿总成锥高NG1.081 SC20M5主动四档齿总成锥面跳动NG挑选出1.0831 SH63A输入轴Z=13,NG滚废1.093 SH63B输出轴330 -0.011起下差1.091 SH63B输出轴螺纹不通1.091 SH63B主动三档齿总成啮合NG1.091 SH63B从动三档齿碰伤废1.091 SH63Z输入轴z=18花键不通1.094 SH63B从动五档齿总成漏剃1.102 SH63A主动四档齿总成漏剃1.101 SH63B从动五档齿总成结合齿裂纹1.101 SH63A主动四
44、档齿总成碰伤废1.101 SH63主减速器从动轮碰伤废1.102 第 33 页 SH63输出轴啮合NG1.101 SH63A输入轴 Z=13啮合NG3件,Z=21 啮合NG压伤2件 1.115 SH63B输入轴z=18花键不通1.111 SH63B从动四档齿啮合NG151.11123 SH63A从动三档齿啮合NG1.113 SH63A主减速器从动轮啮合NG1.111 SH63A输入轴 Z=13啮合NG2件,Z=21 啮合NG1件 1.113 SH63B输入轴Z=21,啮合NG1.131 SH63A输出轴漏剃1.131 SH63A输出轴齿面剃不出1.131 SH63A输出轴z=35花键不通1.1
45、31 SH63B从动二档齿总成内孔磨不出1.134 SH63B输入轴z=18花键不通1.131 SH63B从动五档齿啮合NG1.132 SH63B从动四档齿啮合NG1.133 SH63A输出轴啮合NG1.132 SH63A主减速器从动轮啮合NG1.1341 SH63A主动四档齿总成漏剃1.131 SH63A主动四档齿总成啮合NG1.131 SH63A从动五档齿啮合NG1.156 SH63A主动三档齿总成啮合NG1.1511 SH63A倒档惰轮总成啮合NG(齿形NG)1.158 SH63A主减速器从动轮啮合NG1.1511 SH63A从动四档齿啮合NG1.151 SH63A主动三档齿总成啮合NG
46、1.1511 SH63B输入轴Z=13啮合NG1.163 SH63A主动四档齿总成啮合NG1.1644 SH63A从动一档齿总成内孔磨不出1.161 SH63B从动二档齿总成啮合NG1.161 SH63A主减速器从动轮啮合NG1.161 SH63A输出轴齿根台阶较大1.164 022605312424 第 34 页 第 35 页 193 精车组齿形组 自废调试废机废停电/气废下工序发现外协自废调试废机废 98174014147#REF!52235 滚齿插齿倒尖角 精车铣打粗车拉花键切槽29116 43531501 98 17 4 0 14 147 自废调试废机废停电/气废下工序发现外协 0 2
47、0 40 60 80 100 120 140 160 43 53 15 0 1 精车铣打粗车拉花键切槽 0 10 20 30 40 50 60 52 23 5 0 2 29 自废调试废机废停电/气废下工序发现外协 0 10 20 30 40 50 60 29 11 6 1 0 7 滚齿插齿倒尖角拉槽加工中心 机倒棱 0 5 10 15 20 25 30 35 轴类件盘类件废品排名 736 7 36 2 20 00 0 1 15 50 0 1 10 00 0 5 50 0 0 0 轴类件盘类件 1 0.9 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0 17 26 9 30
48、20 10 0 齿形1组齿形2组其它 43 53 15 0 1 精车铣打粗车拉花键切槽 0 10 20 30 40 50 60 29 11 6 1 0 7 滚齿插齿倒尖角拉槽加工中心 机倒棱 0 5 10 15 20 25 30 35 1 0.9 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0 0 5 10 15 20 25 30 0 5 10 15 20 25 30 7 36 2 20 00 0 1 15 50 0 1 10 00 0 5 50 0 0 0 轴类件盘类件 1 0.9 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0 1 1月月份份不不合合
49、格格评评审审单单一一览览表表 外协磨工组车工组焊接组齿形组热处理轴齿线剃齿组合计 1902271383782368967866本月 上月 190 227 138 37 82 36 89 67 外协磨工组车工组焊接组齿形组热处理轴齿线剃齿组 0 50 100 150 200 250 676 6,604 123456789101112 - 2,100 4,200 6,300 8,400 废品数(件) 废品率(PPM) 0 5 10 15 20 25 30 趋势图 月份1 12 23 34 45 56 67 78 89 9101011111212 入库数量101,686 废品数(件)676 废废品品率率(PPM)(PPM)6,604 项项 目目轴轴齿齿线线焊焊接接组组齿齿形形组组车车工工组组磨磨工工组组剃剃齿齿组组热热处处理理车车工工组组月份1 12 2 指标(PPM)3,6002,7002,0002,9502,500700650加工数量65,278 废废品品率率(PPM)(PPM)5,4691,3251,3212,1103,765746303废品数(件)138 废废品品率率(PPM)(PPM)2,110 齿齿形形组组月份1 12 2 加工数量61,985 废品数(件)82 废废品品率率(PPM)(PPM)1,321 3,600 2,700 2,000 2,950 2,500 70
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