BS EN 10222.1-1998 压力用途用钢制锻件 第1部分：自由成型锻件的一般要求.pdf

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1、BRITISH STANDARD BS EN 10222-1:1998 Incorporating Amendment No. 1 Steel forgings for pressure purposes Part 1: General requirements for open die forgings The European Standard EN 10222-1:1998, with the incorporation of amendment A1:2002, has the status of a British Standard ICS 77.140.85 BS EN 10222

2、-1:1998 This British Standard, having been prepared under the direction of the Engineering Sector Board, was published under the authority of the Standards Board and comes into effect on 15 May 1998 BSI 11 October 2002 ISBN 0 580 29026 3 National foreword This British Standard is the English languag

3、e version of EN 10222-1:1998, including amendment A1:2002, published by the European Committee for Standardization (CEN). Together with EN 10222-2 to -4 it supersedes BS 1503:1989 which will be withdrawn when the four parts of EN 10222 are published. The UK participation in its preparation was entru

4、sted by Technical Committee ISE/73, Steels for pressure purposes, to Subcommittee ISE/73/3, Steel forgings for pressure purposes, which has the responsibility to: A list of organizations represented on this committee can be obtained on request to its secretary. Cross-references The British Standards

5、 which implement international or European publications referred to in this document may be found in the BSI Catalogue under the section entitled “International Standards Correspondence Index”, or by using the “Search” facility of the BSI Electronic Catalogue or of British Standards Online. This pub

6、lication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct application. Compliance with a British Standard does not of itself confer immunity from legal obligations. aid enquirers to understand the text; present to the responsible European

7、committee any enquiries on the interpretation, or proposals for change, and keep the UK interests informed; monitor related international and European developments and promulgate them in the UK. Summary of pages This document comprises a front cover, an inside front cover, the EN title page, pages 2

8、 to 15 and a back cover. The BSI copyright notice displayed in this document indicates when the document was last issued. Amendments issued since publication Amd. No.DateComments 1392311 October 2002Addition of Annex ZA EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 10222-1 January 1998 + A1 A

9、pril 2002 ICS 77.140.85 Descriptors: Iron and steel products, forgings, steels, pressure equipment, designation, manufacturing, surface condition, grades: quality, chemical composition, mechanical properties, sampling, tests, inspection, marking English version Steel forgings for pressure purposes P

10、art 1: General requirements for open die forgings (including amendment A1:2002) Pices forges en acier pour appareils pression Partie 1: Prescriptions gnrales concernant les pices obtenues par forgeage libre (inclut lamendement A1:2002) Schmiedestcke aus Stahl fr Druckbehlter Teil 1: Allgemeine Anfor

11、derungen an Freiformschmiedestcke (enthlt nderung A1:2002) This European Standard was approved by CEN on 26 October 1997. Amendment A1 was approved by CEN on 14 March 2002. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this Europe

12、an Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the Central Secretariat or to any CEN member. This European Standard exists in three official versions (English,

13、French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the Central Secretariat has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Czech Republic,

14、 Denmark, Finland, France, Germany, Greece, Iceland, Ireland, Italy, Luxembourg, Netherlands, Norway, Portugal, Spain, Sweden, Switzerland and United Kingdom. CEN European Committee for Standardization Comit Europen de Normalisation Europisches Komitee fr Normung Central Secretariat: rue de Stassart

15、 36, B-1050 Brussels 1998 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 10222-1:1998 + A1:2002 E EN 10222-1:1998 BSI 11 October 2002 2 Foreword This European Standard has been prepared by Technical Committee ECISS/TC 28 “Steel fo

16、rgings”, the Secretariat of which is held by BSI. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by July 1998, and conflicting national standards shall be withdrawn at the latest by July 1998. The t

17、itles of the other Parts of this European Standard are: According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Czech Republic, Denmark, Finland, France, Germany, Greece, Icela

18、nd, Ireland, Italy, Luxembourg, Netherlands, Norway, Portugal, Spain, Sweden, Switzerland and the United Kingdom. Foreword to amendment A1 This document EN 10222-1:1998/A1:2002, has been prepared by Technical Committee ECISS/TC 28 Steel forgings, the Secretariat of which is held by BSI. This Europea

19、n Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by October 2002, and conflicting national standards shall be withdrawn at the latest by October 2002. This document has been prepared under a mandate given to CEN

20、by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive(s). For relationship EU Directive(s), see informative Annex ZA, which is an integral part of this document. According to the CEN/CENELEC Internal Regulations, the national standard

21、s organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Czech Republic, Denmark, Finland, France, Germany, Greece, Iceland, Ireland, Italy, Luxembourg, Malta Netherlands, Norway, Portugal, Spain, Sweden, Switzerland and the United Kingdom. Contents

22、 Page Foreword2 1Scope3 2Normative references3 3Definitions4 4Classification and designation4 5Information to be supplied by the purchaser4 6Manufacture of the steel5 7Manufacture of the product5 8Surface condition and soundness5 9Chemical composition6 10Mechanical properties at room temperature and

23、 low temperatures6 11Mechanical properties at elevated temperature6 12Sampling and preparation of test pieces7 13Mechanical test methods9 14Retests9 15Inspection9 16Marking10 Annex A (normative) Options11 Annex B (informative) Ruling section and equivalent thickness13 Annex ZA (informative) Clauses

24、of this European Standard addressing essential requirements or other provisions of EU Directives15 Table 1 Unit mass and batch mass limit7 Table B.1 Equivalent thickness for sections of shape different from the ruling sectionsa14 Part 2: Ferritic and martensitic steels with specified elevated temper

25、ature properties. Part 3: Nickel steels with specified low temperature properties. Part 4: Weldable fine grain steels with high proof strength. Part 5: Martensitic, austenitic and austenitic-ferritic stainless steels. EN 10222-1:1998 BSI 11 October 2002 3 1 Scope This Part of this European Standard

26、specifies the general technical delivery conditions for open die steel forgings, ring rolled products and forged bars for pressure purposes. General information on technical delivery conditions is given in EN 10021. 2 Normative references This European Standard incorporates by dated or undated refer

27、ence, provisions from other publications. These normative references are cited at the appropriate places in the text and the publications are listed hereafter. For dated references, subsequent amendments to or revisions of any of these publications apply to this European Standard only when incorpora

28、ted in it by amendment or revision. For undated references the latest edition of the publication referred to applies. EN 287-1, Approval testing of welders Fusion welding Part 1: Steels. EN 288-1, Specification and qualification of welding procedure for fusion welding Part 1: General rules. EN 288-2

29、, Specification and qualification of welding procedure for fusion welding Part 2: Welding procedure specification for arc welding of metallic materials. EN 288-3, Specification and qualification of welding procedure for fusion welding Part 3: Welding procedure tests for arc welding of steels. EN 100

30、02-1, Metallic materials Tensile testing Method of test (at ambient temperature). EN 10002-5, Metallic materials Tensile test Method of test at elevated temperatures. EN 10020, Definition and classification of grades of steel. EN 10021, General technical delivery requirements for iron and steel prod

31、ucts. EN 10027-1, Designation system for steel Part 1: Steel names, principal symbols. EN 10027-2, Designation system for steel Part 2: Steel numbers. EN 10045-1, Metallic materials Charpy impact test Test method. EN 10052, Vocabulary of heat treatment terms for ferrous products. EN 10079, Definitio

32、n of steel products. EN 10204, Metallic products Inspection documents. prEN 10228-1, Non-destructive testing of steel forgings Part 1: Magnetic particle inspection. prEN 10228-2, Non-destructive testing of steel forgings Part 2: Penetrant testing. prEN 10228-3, Non-destructive testing of steel forgi

33、ngs Part 3: Ultrasonic testing of ferritic or martensitic steel forgings. prEN 10228-4, Non-destructive testing of steel forgings Part 4: Ultrasonic testing of austenitic and austenitic-ferritic stainless steel forgings. EURONORM 168, Iron and Steel products Inspection documents Contents. ENV 22605-

34、1, Steel products for pressure purposes Derivation and verification of elevated temperature properties Part 1: Yield or proof stress of carbon and low alloy steel products. ENV 22605-2, Steel products for pressure purposes Derivation and verification of elevated temperature properties Part 2: Proof

35、stress of austenitic steel products. EN ISO 377, Steel and steel products Location of samples and test pieces for mechanical testing. prEN ISO 3651, Determination of resistance to intergranular corrosion stainless steels Part 2: Ferritic, austenitic and ferritic-austenitic (duplex) stainless steels

36、Corrosion test in media containing sulfuric acid. CR 10260, ECISS Information Circular 10. Designation systems for steel: Additional symbols for steel names. CR 10261, ECISS Information Circular 11. Iron and steel: Review of available methods of chemical analysis. EN 10222-1:1998 4 BSI 11 October 20

37、02 3 Definitions 3.1 General For the purposes of this Part of this European Standard the following definitions apply in addition to the definitions in EN 10020, EN 10021, EN 10052, EN 10079 and EN ISO 377. 3.2 batch forgings of similar dimensions from the same cast, made by the same forging procedur

38、e and from the same heat treatment charge 4 Classification and designation 4.1 Classification The steels in this European Standard are classified as follows: EN 10222-2, Non-alloy quality steels 1.0352, 1.0426 and 1.0436 Alloy special steels Remaining steels. EN 10222-3, Alloy special steels. EN 102

39、22-4, Non-alloy quality steels 1.0477, 1.0478, 1.0565 and 1.0571 Alloy special steels 1.8932 and 1.8936. EN 10222-5, Alloy special steels. 4.2 Designation The steels in Parts 2 to 5 of this European Standard are designated in accordance with the requirements of EN 10027-1, EN 10027-2 and CR 10260. 5

40、 Information to be supplied by the purchaser 5.1 Mandatory information The purchaser shall select the steel type, the shape and dimensions of the forging taking the intended use into account. The purchaser shall provide in the purchase order all the information necessary for describing the forging a

41、nd its characteristics and details concerning delivery including the following: a) the quantity of forgings required; b) the forging dimensions, or the drawing number(s) containing the dimensions, tolerances and surface finish, to which the forgings shall conform; c) the steel designation of the mat

42、erial of which the forgings are made (see Clause 4); d) whether the purchaser needs to be informed of the forging procedure (see 7.2); e) whether production and testing of the forgings is to be witnessed by the purchasers representative, and if so, the particular stages in production and testing at

43、which the purchasers representative may require to be present (see Clause 15); f) any required options (see 5.2 and Annex A); g) whether additional sample material is required for welding tests, the dimensions and location of such test pieces being agreed with the manufacturer; h) the type of inspec

44、tion document in accordance with EN 10204. 5.2 Options A number of options are available and these are detailed in Annex A. Where any of the options given are specified at the time of the order, the forgings shall conform to the requirements of any such option, in addition to the mandatory requireme

45、nts of this Part of this European Standard. If the purchaser does not specify any options at the time of enquiry and order, the manufacturer shall supply in accordance with the basic specification. EN 10222-1:1998 BSI 11 October 2002 5 6 Manufacture of the steel 6.1 Steelmaking process The steel sha

46、ll be produced by an electric process or one of the basic oxygen processes (see A.1). 6.2 Deoxidation The steel shall be fully killed. 7 Manufacture of the product 7.1 Hot working The choice of hot working process shall be at the discretion of the manufacturer (see A.2). 7.2 Forging reduction The fo

47、rging shall receive a sufficient forging reduction to completely consolidate the forging and remove the cast structure (see A.3). 7.3 Heat treatment The forgings shall be heat treated as specified in the relevant Part of EN 10222, unless otherwise agreed at the time of enquiry and order. 7.4 Weldabi

48、lity The steels in this European Standard are generally regarded as being weldable. Welding shall be carried out in accordance with EN 287 and EN 288. 8 Surface condition and soundness 8.1 General The forgings shall be sound and free from defects that preclude their intended use (see also A.4, A.5,

49、A.6 and A.7). 8.2 Removal of surface defects 8.2.1 Conformity to 8.1 Before the forgings are despatched or presented for acceptance, surface defects shall be removed in order to conform to 8.1. 8.2.2 Chipping and/or grinding Surface defects shall be removed by chipping and/or grinding providing the residual thickness meets the minimum tolerance and that the resulting depression does not undercut the rest of the surface. If the thickness is to be reduced to below the