SAE J2223-2-1998 Connections for On-Board Road Vehicle Electrical Wiring Harnesses.Part 2.pdf
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1、SAE Technical Standards Board Rules provide that: “This report is published by SAE to advance the state of technical and engineering sciences. The use of this report is entirely voluntary, and its applicability and suitability for any particular use, including any patent infringement arising therefr
2、om, is the sole responsibility of the user.” SAE reviews each technical report at least every five years at which time it may be reaffirmed, revised, or cancelled. SAE invites your written comments and suggestions. QUESTIONS REGARDING THIS DOCUMENT: (724) 772-8512 FAX: (724) 776-0243 TO PLACE A DOCU
3、MENT ORDER: (724) 776-4970 FAX: (724) 776-0790 SAE WEB ADDRESS http:/www.sae.org Copyright 1998 Society of Automotive Engineers, Inc. All rights reserved.Printed in U.S.A. SURFACE VEHICLE 400 Commonwealth Drive, Warrendale, PA 15096-0001 STANDARD Submitted for recognition as an American National Sta
4、ndard J2223-2 REV. DEC1998 Issued1994-02 Revised1998-12 Superseding J2223/2 FEB94 (R) Connections for On-Board Road Vehicle Electrical Wiring Harnesses Part 2: Tests and General Performance Requirements This document is technically equivalent to ISO 8092/2. ForewordThis Document been changed from a
5、Draft Technical Report to a Standard. Also it has been changed to comply with the new SAE Technical Standards Board Format. Definitions have been changed to Section 3. All other section numbers have changed accordingly. SAE J2223 consists of the following parts: SAE J2223-1Connections for On-Board R
6、oad Vehicle Electrical Wiring HarnessesPart 1: Single-Pole ConnectorsFlat Blade TerminalsDimensional Characteristics and Specific Requirements SAE J2223-2Connections for On-Board Road Vehicle Electrical Wiring HarnessesPart 2: Tests and General Performance Requirements SAE J2223-3Connections for On-
7、Board Road Vehicle Electrical Wiring HarnessesPart 3: Multipole ConnectorsFlat Blade TerminalsDimensional Characteristics and Specific Requirements 1.ScopeThis SAE Standard defines tests methods and general performance requirements of single-pole and multipole connectors for on-board electrical wiri
8、ng harnesses of road vehicles. These requirements are not intended for connections internal to electronic devices. This document applies to connectors designed to be disconnected after mounting in the vehicle in the case of repair and/or maintenance. 2.References 2.1Applicable PublicationsThe follow
9、ing publications form a part of this specification to the extent specified herein. Unless otherwise indicated, the latest issue of SAE publications shall apply. 2.1.1SAE PUBLICATIONSAvailable from SAE, 400 Commonwealth Drive, Warrendale, PA 15096-0001. SAE J1128Low Tension Primary Cable SAE J1213/1G
10、lossary of Vehicle Networks for Multiplexing and Data Communications SAE J1213/2Glossary of Reliability Terminology Associated with Automotive Electronics SAE J1560Low Tension Thin Wall Primary Cable SAE J2183Unscreened Low Tension Cable (DRAFT) SAE J2223-2 Revised DEC1998 -2- SAE J2223-1Connections
11、 for On-Board Road Vehicle Electrical Wiring HarnessesPart 1: Single-Pole ConnectorsFlat Blade TerminalsDimensional Characteristics and Specific Requirements SAE J2223-3Connections for On-Board Road Vehicle Electrical Wiring HarnessesPart 3: Multipole ConnectorsFlat Blade TerminalsDimensional Charac
12、teristics and Specific Requirements 2.1.2ASTM PUBLICATIONAvailable from ASTM, 100 Barr Harbor Drive, West Conshohocken, PA 19428-2959. ASTM B 117Method of Salt Spray (Fog) Testing 2.1.3IEC PUBLICATIONAvailable from ANSI, 11 West 42nd Street, New York, NY 10036-8002. IEC-Publication 50International E
13、lectrotechnical Vocabulary - Chapter 581, Electromechanical compo- nents for electronic equipment 2.1.4ISO PUBLICATIONAvailable from ANSI, 11 West 42nd Street, New York, NY 10036-8002. ISO 8092/2Connections for on-board road vehicle electrical wiring harnessesPart 2: Test methods and general perform
14、ance requirements 2.2Related PublicationsThe following publications are for information purposes only and are not a required part of this document. 2.2.1IEC PUBLICATIONAvailable from ANSI, 11 West 42nd Street, New York, NY 10036-8002. IEC-Publication 529Classification of degrees of protection by enc
15、losures 2.2.2ISO PUBLICATIONSAvailable from ANSI, 11 West 42nd Street, New York, NY 10036-8002. ISO 6722-3Road vehiclesUnscreened low tension cablesPart 3: Conductor sizes and dimensions of thick insulated cables ISO 6722-4Road vehiclesUnscreened low tension cablesPart 4: Conductor sizes and dimensi
16、ons of thin insulated cables ISO 9227:1990Corrosion tests in artificial atmospheresSalt spray tests 3.DefinitionsSee SAE J1213 and IEC 50 chapter 581. For the purpose of SAE J2223, the following definitions apply. 3.1Flat Blades and ReceptaclesFlat Blades and receptacles are terminals (or contacts),
17、 see Figures 1 and 2. FIGURE 1MALE TERMINAL SAE J2223-2 Revised DEC1998 -3- FIGURE 2FEMALE TERMINAL 3.1.1BLADEThat part of an electrical terminal which is pushed into a female terminal, forming an electrical connection. 3.1.2FEMALE TERMINALThat part of an electrical connector which receives the blad
18、e, forming an electrical connection. 3.1.3POSITIVE LOCKING FEMALE TERMINALFemale terminal with automatic positive locking and manual unlocking device engaging the blade hole. 3.2DetentHole in the blade, which engages a raised portion of the female terminal, thus providing a latch for the mating part
19、s. 3.3Reference PointSpecially marked point used when making electrical test measurements. 3.4Typical Examples of ConnectionsA to D of Figure 3 show typical examples of connections. SAE J2223-2 Revised DEC1998 -4- FIGURE 3TYPICAL EXAMPLES OF CONNECTIONS SAE J2223-2 Revised DEC1998 -5- 3.5Multipole C
20、onnectionsFigure 4 shows multipole connections and their parts. Two connector halves mated form a connection. FIGURE 4MULTIPOLE CONNECTORS/CONNECTIONS 3.6DefinitionsDefinitions of wording changes from ISO-8092/2. (See Table 1.) TABLE 1WORDING CHANGES ISOSAE TabFlat Blade HousingConnector ConnectorTe
21、rminal Single Cable SealIndividual Cable Seal SAE J2223-2 Revised DEC1998 -6- 4.Test Procedures and Performance Requirements 4.1General 4.1.1TEST METHODS AND GENERAL SPECIFICATIONSAll test procedures shall be carried out at an ambient temperature of 23 C 5 C and a relative humidity between 45% and 7
22、5%, unless otherwise stated. Each test sequence (see Figure 5) shall be started with unused test samples manufactured to conform to the dimensions specified in the applicable part of this document. Female connectors for positive locking terminals shall be tested with blades with holes to permit lock
23、ing. Crimped connections shall be fixed to the cable with a crimping tool used in accordance with the manufacturers recommendations. Cables shall be according to SAE J2183, SAE J1560, or SAE J1128 or equivalent. The cable(s) used shall be noted in the test report. Care shall be taken that test sampl
24、es do not influence each other, e.g., in a heat chamber. 4.1.2GENERAL PERFORMANCE REQUIREMENTSConnectors and/or contacts that allow connections for multiple positions, e.g., nonoriented, 90 degree or 180 degree orienting, shall meet requirements in all intended positions. Electrical connectors of ot
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