上海赛科石化项目管道施工手册.pdf
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1、 Contract Title 合同标题 Shanghai Secco Petrochemical Company Limited 上海赛科石油化工有限责任公司 上海赛科石油化工有限责任公司 Integrated Project Management Team 一体化项目管理组一体化项目管理组 Caojing, Shanghai, P R China 中国 上海 漕泾 中国 上海 漕泾 Document Title 文件标题 PIPING CONSTRUCTION QUALITY MANAGEMENT DETAIL RULES 管道工程施工质量管理工作细则 管道工程施工质量管理工作细则 PR-
2、00-CIJ-PP-0001 A00 朱诚钢 30.12.02 P00 (Signature) Issue Rev 版本号 Issue or Revision Description 签发或版本说明 Origin by 制文人 Date 日期 Check by 审核人 Date 日期 Approve by 批准人 Date 日期 Approve by 批准人 Date 日期 This Document is Owned by 本文件持有人本文件持有人 IPMT Authority IPMT 授权批准 请下载后获得全套excel及word格式资料, 请用Adobe Acrobat打开下载的pdf
3、文档, 可在附件框中找到excel及word格式资料, 注意一定用Adobe Acrobat软件打开! PIPING CONSTRUCTION QUALITY MANAGEMENT DETAIL RULES 管道工程施工质量管理工作细则 PR-00-CIJ-PP-0001A00 Page 2 of 46 04/12/02 管道工程施工质量管理工作细则 管道工程施工质量管理工作细则 PIPING CONSTRUCTION QUALITY MANAGEMENT DETAIL RULES 目录 Content 目录 Content 1.0 编制目的及适用范围编制目的及适用范围 Purpose for
4、 Preparation and Scope of Application 2.0 编制原则编制原则 Principles for Preparation 3.0 执行标准及有关规定执行标准及有关规定 Applicable Standards and Relevant Regulations 3.1 中国政府的相关法规和政策 Relevant laws, regulations and policies issued by Chinese government: 3.2 SECCO 项目 IPMT 质量体系有关文件 Documentation related to IPMT quality s
5、ystem of SECCO project: 3.3 SECCO 项目 IPMT 规定和要求 IPMT regulations and requirements of SECCO project: 3.4 施工验收标准及规范 Standards and codes for construction acceptance: 4.0 冲突和协调冲突和协调 Conflict and Coordination 5.0 专业技术经理与专业工程师专业技术经理与专业工程师 Specialist Technical Manager and Specialist Engineer 5.1 专业技术经理 Spe
6、cialist technical manager 5.2 专业工程师 Specialist engineer 6.0 HSE 7.0 施工过程中工程施工质量的控制施工过程中工程施工质量的控制 Quality Control in the Process of Construction 请下载后获得全套excel及word格式资料, 请用Adobe Acrobat打开下载的pdf文档, 可在附件框中找到excel及word格式资料, 注意一定用Adobe Acrobat软件打开! PIPING CONSTRUCTION QUALITY MANAGEMENT DETAIL RULES 管道工程施
7、工质量管理工作细则 PR-00-CIJ-PP-0001A00 Page 3 of 46 04/12/02 7.1 主要依据 Main basis 7.2 熟悉现场管理体系、建立工作接口 Acquaintance with site management system and establishment of working interface 7.3 技术准备 Technical Preparations 7.4 组织设计交底 Organization Design Briefing 7.5 图纸与设计文件会审 Joint Check-up of Drawings and Design Doc
8、uments 7.6 审查施工组织设计和施工方案 Check-up of Construction Organization Design and Construction Plan 7.7 施工过程的质量控制点的制定和检查程序 Procedures for the Establishment and Inspection of Quality Control Points in the Construction Process 7.8 施工过程中的质量控制 Quality Control During the Construction Process 7.8.1 原材料的检查与验收原则 Pr
9、inciples for the Inspection and Verification of Raw Materials 7.8.2 管子抽检的内容和比例 Contents and Percentage of Pipe Spot-check 7.8.3 其他管道组成件抽检的内容和比例 Spot-check Contents and Percentage of Other Pipe Components 7.8.4 阀门的检验与试验(包括管道视镜、过滤器及阻火器检验) Valve Inspection and Experiment (Including the inspection of pi
10、pe signt glass, strainer and flame arrestor) 7.8.5 采用的主要管道器材标准(规范) Major Piping Specifications Standards (or codes) 7.8.5.1 材料标准 Material Standards 7.8.5.1.1 无缝钢管 Seamless Steel Pipe 请下载后获得全套excel及word格式资料, 请用Adobe Acrobat打开下载的pdf文档, 可在附件框中找到excel及word格式资料, 注意一定用Adobe Acrobat软件打开! PIPING CONSTRUCTIO
11、N QUALITY MANAGEMENT DETAIL RULES 管道工程施工质量管理工作细则 PR-00-CIJ-PP-0001A00 Page 4 of 46 04/12/02 7.8.5.1.2 焊接钢管 Welded Steel Pipe 7.8.5.1.3 管件 Pipe fittings 7.8.5.1.4 联接件 Pipe joints 7.8.5.1.5 阀门 Valves 7.8.5.2 应用规范 Application specification 7.8.5.2.1 管子 Pipe 7.8.5.2.2 管件 Pipe fittings 7.8.5.2.3 联接件 Pipe
12、 joints 7.8.5.2.4 阀门 Valves 7.8.6 管道防腐 Pipingcorrosion prevention 7.8.7 管道的预制加工工艺 Pre-fabrication process for pipe 7.8.8 碳素钢管道焊接、热处理及质量检查 Welding, heat treatment and quality inspection for carbon steel pipe 7.8.9 阀门安装 Valve installation 7.8.10 低温材料检验及安装 Cryogenic material inspection and installation
13、 7.8.11 静电接地安装 Static grounding erection 7.8.12 管道系统试验、吹除与清洗 PIPING CONSTRUCTION QUALITY MANAGEMENT DETAIL RULES 管道工程施工质量管理工作细则 PR-00-CIJ-PP-0001A00 Page 5 of 46 04/12/02 Test, purging and cleaning for piping system 7.8.13 工程中间交接 Engineering intermediate takeover 7.8.14 竣工验收 Completion acceptance 7.
14、9 专业工程师应保存的资料专业工程师应保存的资料 Documents to be retained by specialist engineer 附录附录 1: 管道安装工程质量控制点管道安装工程质量控制点 Appendix 1 Quality Control Points for Piping Installation Project 附录附录 2: 工业管道施工管理台帐工业管道施工管理台帐 Appendix 2 Industrial Piping Construction Management Record Book PIPING CONSTRUCTION QUALITY MANAGEME
15、NT DETAIL RULES 管道工程施工质量管理工作细则 PR-00-CIJ-PP-0001A00 Page 6 of 46 04/12/02 1.0 编制目的及适用范围:编制目的及适用范围: Purpose for Preparation and Scope of Application 1.1 本规定适用于上海 SECCO 90x104t/a 乙烯项目(以下简称 SECCO 项目) 的现场施工质量管理工作。 These stipulations are applicable to the site construction quality management of Shanghai
16、SECCO 90x104t/a Ethene Project (hereinafter referred to as SECCO project). 1.2 本规定是为了明确 SECCO 项目的现场施工质量管理工作的职责、 工作内容、 工作流程、方法以及设计、采购、施工的协调,推行现代化、科学化、规范 化的项目管理模式而编制的。 These stipulations are prepared for the purpose of defining the responsibilities, working contents, operating process and procedures f
17、or the site construction quality management of the SECCO project and for coordination among the design, procurement and construction, so as to pursue the modernized, scientific and standardized mode for project management. 2.0 编制原则编制原则 Principles for Preparation 2.1 本细则在项目质量管理目标合理分解、项目质量管理组织已经确立的前 提
18、下,以项目的规律效应性和操作实用性为原则编制的。 These rules are prepared on the principle of the law effectiveness and operating practicability of the project, under the precondition that the objectives of the project quality management have been reasonably decomposed and the organization of project quality management has
19、 been established. 2.2 本细则注意到质量检验评定中工程划分与 WBS 分解结构在施工管理中的内 在联系,我们强调将两者的划分尽量统一。 These rules have given full attention to the inherent links between the project component division in the quality inspection and evaluation and WBS decomposed structure in the construction management. We emphasize that th
20、e two divisions should be unified as far as possible. 2.3 为加强主动控制的力度,本细则建议建立专业施工管理台帐,将施工质 量控制纳入现场施工管理体系,专业工程师应参加重要的材料和设备的招标 订货会议,了解产品质量、合同技术要求、厂家售后服务及到货情况。以便 在施工管理台帐中列出每月到货清单,使材料报检及工程报检工作系统化。 In order to strengthen the power of active control, it is recommended by these rules that a specialized cons
21、truction management record book is established to integrate the construction quality control into site construction management system. It is also suggested that specialist engineers should participate in the bidding and ordering meetings for important materials and equipment to get PIPING CONSTRUCTI
22、ON QUALITY MANAGEMENT DETAIL RULES 管道工程施工质量管理工作细则 PR-00-CIJ-PP-0001A00 Page 7 of 46 04/12/02 acquainted with the product quality, the technical requirements of the contract, after-sale service provided by manufacturer and the delivery status. And then it is possible to put the monthly goods-arrival
23、list in the construction management record book and to realize the systematization of material acceptance and engineering inspection procedures. 3.0 执行标准及有关规定执行标准及有关规定 Applicable Standards and Relevant Regulations 3.1 中国政府的相关法规和政策:中国政府的相关法规和政策: Relevant laws, regulations and policies issued by Chine
24、se government: 压力管道安全管理和监察规程 Regulations for Pressure Piping Safety Management and Supervision 压力管道安装安全质量监督检验规则 Rules for Pressure Piping Installation Safety and Quality Supervision and Inspection 3.2 SECCO 项目项目 IPMT 质量体系有关文件:质量体系有关文件: Documentation related to IPMT quality system of SECCO project: 规
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