一汽大众技术培训/Advanced Training Course-AB 026 Diesel Engines.pdf
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1、Service Training K-VK 36 rt31.10.2000 word6.Ab026ePage 1/19 Advanced Training Course - AB 026 Diesel Engines Training Programme Service Training K-VK 36 rt31.10.2000 word6.Ab026ePage 2/19 Training course:AB 026 Diesel engines Course duration: 4 days Training material preparation Topics covered Funda
2、mentals of engine mechanicals Using special tools Stripping, checking and assembling engines Basic engine adjustment Fundamentals of diesel injection systems Fuel supply, injectors, glow plug system and injector pump Measures to reduce emission of pollutants Systematic method of fault finding and re
3、pair Self-diagnosis Training ObjectivesThe participants should be able to recognise carry out and describe the current mechanicals of direct injection diesel engines the design, function and diagnosis of special diesel engine components The recommended teaching method is shown as a pictogram after t
4、he targets. = instruction/ discussion = team work = practical work = overhead Please use the recommended teaching aids. Service Training K-VK 36 rt31.10.2000 word6.Ab026ePage 3/19 Training course:AB 026 Diesel engines Course duration:4 days Training material preparation Course overheadsoriented towa
5、rds the participants (as required) all modules Videosoriented towards the participants (as required) Referencesoriented towards the participants (as required) Workshop Manuals Self-study Programmes (SSP) Technical Service Handbook Fault finding folder Special information Current flow diagrams Exerci
6、se and demonstration materials 3 vehicles with current TDI engines Other parts if available Special toolssee Technical literature (Workshop Manual) Service Training Diesel engines AB 026 + Compulsory modules K-VK 36 rt31.10.2000 word6.Ab026ePage 4/19 Topics/ modules Training ObjectivesSuggested meth
7、ods Suggested procedureMaterials/ description Remarks +WelcomeThe participants receive an overview of the training course and its targets DiscussionIntroduction: Trainer/group, course agenda, intervals. Overheads Flip chart +Record participant interests The participants share responsibility for and
8、have an interest in the course Individual/ teamwork Interests, wishes and problems are noted on presentation charts and displayed To get the most out of learning and working, you can agree on training rules. Prompt cardsExpectation questionnaire see 10 rules appendix +Quality of service The particip
9、ants must be aware that quality of service is the most important part of our presence on the market Instruction/ discussion Discussion What does each of the participants contribute to ensure quality of service in their company? Flip chart “Quality of service today” overhead module VW/Audi TV if nece
10、ssary The module can be used at any point in the course. +Current product information The participants should know current customer problems and how to solve them according to the TSH and VW/Audi current product information know current product innovations Instruction/ team work Work through the cur
11、rent problems cited with the participants TSH Current VW/Audi product information (if available) The module can be used at any point in the course. Service Training Diesel engines AB 026 + Compulsory modules K-VK 36 rt31.10.2000 word6.Ab026ePage 5/19 Topics/ modules Training ObjectivesSuggested meth
12、ods Suggested procedureMaterials/ description Remarks +Fuel supplyThe participants learn about fuel supply in direct injection diesel engines Instruction/ discussion The trainer works through the fuel supply in discussion with the participants. Overheads Self-study program +The fundamentals of engin
13、e mechanicals The participants learn about the mechanicals of direct injection diesel engines. carrying out the actual condition assessment. Instruction/ discussion The trainer presents the new features and the functional principle. The trainer explains the actual status assessment Overheads Self-st
14、udy program Models Demonstration parts Measuring tools For this section, the participants strip two diesel engines (in two groups) 2. +Basic engine settings The participants should be able to carry out basic static adjustments in accordance with regulations. Instruction/ team work Together with the
15、participants, the trainer completes the power plant with reference to the current literature. +Pump injector elements The participants should familiarise themselves with the design and the function of the pump injector elements. Instruction/ discussion The trainer explains design and function of the
16、 elements. Pump injector element Overhead set Service Training Diesel engines AB 026 + Compulsory modules K-VK 36 rt31.10.2000 word6.Ab026ePage 6/19 Topics/ modules Training ObjectivesSuggested methods Suggested procedureMaterials/ description Remarks Common Rail System The participants should famil
17、iarise themselves with the mechanical-hydraulic function. Instruction/ discussion The trainer explains the mechanical-hydraulic function. Overheads SSP +Basic dynamic adjustment The participants should be able to check the basic settings with the VAS 5051 tester. Team work3 groups check the dynamic
18、basis settings on 3 vehicles. 3 TDI vehicles 3 VAS 5051 testers +Self-The participants should be familiar with the function of self- diagnosis. be able to use self-diagnosis efficiently. Team workUsing the service literature the participants work through self- diagnosis on 3 vehicles. 3 TDI vehicles
19、 3 VAS 5051 testers Workshop Manual Service Training Diesel engines AB 026 + Compulsory modules K-VK 36 rt31.10.2000 word6.Ab026ePage 7/19 Topics/ modules Training ObjectivesSuggested methods Suggested procedureMaterials/ description Remarks +VTG charger The participants should familiarise themselve
20、s with the design and function of the VTG charger. InstructionThe trainer explains design and function of the turbocharger. Demonstration parts VTG charger, disassembled The TDI system The participants familiarise themselves with the design of an electronically controlled diesel injection system. Te
21、am workEach group puts together a presentation. TDI system VP 37 VP 44 Pump injector 3 vehicles +TDI 4-cylinder The participants should familiarise themselves with quantity control, commencement of injection, charge pressure control, EGR, special functions and auxiliary signals. InstructionThe train
22、er explains the function of the components and the system. Overheads Self-study program Service Training Diesel engines AB 026 + Compulsory modules K-VK 36 rt31.10.2000 word6.Ab026ePage 8/19 Topics/ modules Training ObjectivesSuggested methods Suggested procedureMaterials/ description Remarks +Engin
23、e management- systems TDI with pump injector The participants should familiarise themselves with the special features of the sensors, actuators and the differences from the system with VP 37. Team work, instruction The group presents the differences in the sensor and the actuator systems from the sy
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