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1、American National Standard for Plastics Machinery Robots Used with Horizontal and Vertical Injection Molding Machines Safety Requirements for the Integration, Care, and Use ANSI/SPI B151.27-2003 ANSI/SPI B151.27-2003 Copyright American National Standards Institute Provided by IHS under license with
2、ANSI Licensee=USN Ship Repair Facility Yokosuka/9961031100 Not for Resale, 05/08/2007 21:50:19 MDTNo reproduction or networking permitted without license from IHS -,-,- Copyright American National Standards Institute Provided by IHS under license with ANSI Licensee=USN Ship Repair Facility Yokosuka/
3、9961031100 Not for Resale, 05/08/2007 21:50:19 MDTNo reproduction or networking permitted without license from IHS -,-,- ANSI/SPI B151.27-2003 Revision of ANSI/SPI B151.27-1994 American National Standard for Plastics Machinery Robots Used with Horizontal and Vertical Injection Molding Machines Safet
4、y Requirements for the Integration, Care, and Use Sponsor The Society of the Plastics Industry Approved September 29, 2003 American National Standards Institute, Inc. Copyright American National Standards Institute Provided by IHS under license with ANSI Licensee=USN Ship Repair Facility Yokosuka/99
5、61031100 Not for Resale, 05/08/2007 21:50:19 MDTNo reproduction or networking permitted without license from IHS -,-,- Approval of an American National Standard requires review by ANSI that the requirements for due process, consensus, and other criteria for approval have been met by the standards de
6、veloper. Consensus is established when, in the judgement of the ANSI Board of Standards Review, substantial agreement has been reached by directly and materially affected interests. Substantial agreement means much more than a simple majority, but not necessarily unanimity. Consensus requires that a
7、ll views and objections be considered, and that a concerted effort be made towards their resolution. The use of American National Standards is completely voluntary; their existence does not in any respect preclude anyone, whether he has approved the standards or not, from manufacturing, marketing, p
8、urchasing, or using products, processes, or procedures not conforming to the standards. The American National Standards Institute does not develop standards and will in no circumstances give an interpretation of any American National Standard. Moreover, no person shall have the right or authority to
9、 issue an interpretation of an American National Standard in the name of the American National Standards Institute. Requests for interpretations should be addressed to the secretariat or sponsor whose name appears on the title page of this standard. CAUTION NOTICE: This American National Standard ma
10、y be revised or withdrawn at any time. The procedures of the American National Standards Institute require that action be taken periodically to reaffirm, revise, or withdraw this standard. Purchasers of American National Standards may receive current information on all standards by calling or writin
11、g the American National Standards Institute. American National Standard Published by American National Standards Institute, Inc. 25 West 43rd Street, New York, NY 10036 Copyright 2003 by American National Standards Institute, Inc. All rights reserved. No part of this publication may be reproduced in
12、 any form, in an electronic retrieval system or otherwise, without prior written permission of the publisher. Printed in the United States of America Copyright American National Standards Institute Provided by IHS under license with ANSI Licensee=USN Ship Repair Facility Yokosuka/9961031100 Not for
13、Resale, 05/08/2007 21:50:19 MDTNo reproduction or networking permitted without license from IHS -,-,- i Contents Page Forewordii 1Scope, Purpose, and Application . 1 2Normative References 3 3Definitions. 4 4Responsibilities .12 5System Installation, Test, and Start-Up.12 6Training, Care, and Use . .
14、15 7Safeguarding Requirements and Methods.19 8Safety Signs .22 9Documentation .22 Copyright American National Standards Institute Provided by IHS under license with ANSI Licensee=USN Ship Repair Facility Yokosuka/9961031100 Not for Resale, 05/08/2007 21:50:19 MDTNo reproduction or networking permitt
15、ed without license from IHS -,-,- ii Foreword (This foreword is not part of American National Standard ANSI/SPI B151.27-2003.) This standard is a revision of American National Standard for Plastics Machinery - Robots Used with Horizontal Injection Molding Machines - Safety Requirements for the Integ
16、ration, Care, and Use, ANSI/SPI B151.27-1994. The project on Safety Requirements for the Integration, Care and Use of Robots Used with Horizontal and Vertical Injection Molding Machines was initiated under the auspices of the Auxiliary Section of the Society of the Plastics Industry (SPI) Machin- er
17、y Division and the Safety Committee of the SPI Molders Division. Both divisions have long been concerned with operator safety on plastics processing machinery and auxiliary equipment. Accordingly, each section of the Machinery Divi- sion has established a standards committee charged with the task of
18、 establishing safety standards. A standard addressing the integration, care, and use of robots used with horizontal and vertical clamp injection molding machines is complicated by the variety and sizes of machines and robots manufactured and in use and by virtually infinite combina- tions of parts b
19、eing produced, production methods used, and operating conditions existing in industry today. The primary objective of this standard is to minimize hazards associated with ma- chine and robot activity by establishing requirements for the integration, care, and use of these machines. To accomplish thi
20、s objective, the committee decided to approach the problem of inte- gration safety from two different directions: - eliminate, by design criteria, recognized hazards, and establish standard ap- proaches to design so that robot integration from competitive manufacturers will have similar operational
21、characteristics; - safeguard the point of operation to protect the operator from recognized hazards. To assist in the interpretation of these requirements, responsibilities have been as- signed to the manufacturer, the remanufacturer, the modifier, and the employer. Suggestions for improvement of th
22、is standard will be welcome. They should be sent to the Society of the Plastics Industry, 1801 K Street, NW, Suite 600, Washington, DC 20006. Consensus for this standard was achieved by use of the Canvass Method. The following organizations, recognized as having an interest in the standardization of
23、 horizontal injection molding machines, were contacted prior to the approval of this standard. Inclusion in this list does not necessarily imply that the organization con- curred with the submittal of the proposed standard to ANSI. Alcona Associates Packaging Machinery Manufacturers Institute Roboti
24、c Industries Association Rubber Manufacturers Textron Society of the Plastics Industry Machinery Manufacturers Division Molders Division Mold Makers Division Copyright American National Standards Institute Provided by IHS under license with ANSI Licensee=USN Ship Repair Facility Yokosuka/9961031100
25、Not for Resale, 05/08/2007 21:50:19 MDTNo reproduction or networking permitted without license from IHS -,-,- iii The Robotics Section, Standards Development Committee of the Machinery Divsion, The Society of the Plastics Industry, Inc., which was responsible for this standard, had the following mem
26、bers: J. Healy, Chairman The Conair Group G. Atkinson (Husky Injection Molding Systems) G. Hamilton (AEC/Sterling) C. Irick (EPCO Machinery LLC) H. Luttman (Engel Canada) M. Lyons (Automated Assemblies Corporation) L. Mills (Van Dorn Demag Corporation) B. Monteith (Milacron, Inc.) J. Rexford (HPM Co
27、rporation) Copyright American National Standards Institute Provided by IHS under license with ANSI Licensee=USN Ship Repair Facility Yokosuka/9961031100 Not for Resale, 05/08/2007 21:50:19 MDTNo reproduction or networking permitted without license from IHS -,-,- iv Explanation of Standard Format Ame
28、rican National Standard ANSI/SPI B151.27-2003 uses a two-column format to provide both specific requirements and supporting information. The left column, designated “Standard Requirements,“ is confined solely to these re- quirements and is printed in bold type. The right column, designated “Explanat
29、ory Information,“ contains only information that is intended to clarify the standard. This column is not a part of the standard. Operating rules (safe practices) are not included in either column unless they are of such a nature as to be vital safety requirements, equal in weight to other require- m
30、ents, or guides to assist in compliance with the standard. Copyright American National Standards Institute Provided by IHS under license with ANSI Licensee=USN Ship Repair Facility Yokosuka/9961031100 Not for Resale, 05/08/2007 21:50:19 MDTNo reproduction or networking permitted without license from
31、 IHS -,-,- AMERICAN NATIONAL STANDARD ANSI/SPI B151.27-2003 American National Standard for Plastics Machinery Robots Used with Horizontal and Vertical Injection Molding Machines Safety Requirements for the Integration, Care, and Use 1 STANDARD REQUIREMENTS 1 Scope, Purpose, and Application 1.1 Scope
32、 The requirements of this standard shall apply to all robots used on or in conjunction with horizontal and vertical IMM(s). 1.2 Purpose The purpose of this standard is to establish recommended safe practices and procedures for the integration, care, and use of robots entering the mold area of horizo
33、ntal and vertical IMM(s). Procedures for automatic mold changers and other ancillary equipment are not included in this standard. EXPLANATORY INFORMATION (Not part of American National Standard for Plastics Machinery Robots Used with Horizontal and Vertical Injection Molding Machines Safety Requirem
34、ents for the Integration, Care, and Use, ANSI/SPI B151.27- 2003) Copyright American National Standards Institute Provided by IHS under license with ANSI Licensee=USN Ship Repair Facility Yokosuka/9961031100 Not for Resale, 05/08/2007 21:50:19 MDTNo reproduction or networking permitted without licens
35、e from IHS -,-,- ANSI/SPI B151.27-2003 2 1.3 Application - All Robot Installations Recognizing the impossibility of updating systems and changing operation methods allied with existing systems immediately after approval date of this standard, an 18-month period has been provided to employers for upd
36、ating all robot systems used with IMM(s), following the approval date of this standard. New installations of robots with injection molding machines shall be in compliance with this standard within one year from the approval date of this standard. Copyright American National Standards Institute Provi
37、ded by IHS under license with ANSI Licensee=USN Ship Repair Facility Yokosuka/9961031100 Not for Resale, 05/08/2007 21:50:19 MDTNo reproduction or networking permitted without license from IHS -,-,- ANSI/SPI B151.27-2003 3 2 Normative References The following publications contain provisions which, t
38、hrough reference in this text, constitute provisions of the American National Standard. At the time of publication, the editions indicated were valid. All publications are subject to revision, and parties to agreements based on this American National Standard are encouraged to investigate the possib
39、ility of applying the most recent editions of the publications indicated below. ANSI Z535.3-1998, Criteria for safe symbols ANSI Z535.4-1998, Product safety sign and labels ANSI/NFPA 79-1997, Electrical standard for industrial machinery ANSI/SPI B151.1-1997, Plastics machinery Horizontal injection m
40、olding machines Safety requirements for the manufacture, care, and use ANSI/SPI B151.29-2001, Safety requirements for the manufacture, care and use of vertical clamp injection molding machines. SPI AN-116, SPI Electrical interface for robot/injection molding machine E2 Bibliography AN-133-SPI Recomm
41、ended Guideline Robot Mounting Pattern AN-134-SPI Recommended Guideline for Technical Manuals Supplied With Plastics Machinery and Related Equipment AN-137-SPI Recommended Guideline for Safety Signs for Plastic Machinery and Related Equipment AN-141-SPI Harmonized International Safety Warning Signs
42、for Injection Molding Machines. ANSI/RIA R15.06-1999 Industrial robots and robot systems Safety requirements Copyright American National Standards Institute Provided by IHS under license with ANSI Licensee=USN Ship Repair Facility Yokosuka/9961031100 Not for Resale, 05/08/2007 21:50:19 MDTNo reprodu
43、ction or networking permitted without license from IHS -,-,- ANSI/SPI B151.27-2003 4 3 Definitions 3.1 Actuator a) A power mechanism used to effect motion; b) A cylinder or motor that converts electrical, hydraulic, or pneumatic energy to effect motion. 3.2 Automatic Mode The state in which automati
44、c operation can be initiated. 3.3 Automatic Operation The time during which the robot or IMM is performing unattended programmed tasks. 3.4 Barrier A physical means of separating persons from hazard. 3.5 Control Device Any piece of control hardware providing a means for human intervention in the con
45、trol of a robot or robot system. 3.6 Control Program The inherent set of control instructions that define the capabilities, actions, and responses of the robot system. 3.7 Controlled Continuous Operation The time during which the robot or IMM is performing programmed tasks at a slow speed through at
46、tended program execution. E3.5 Control Device Examples of a control device include, but are not limited to: - Emergency stop button - a start button - a selector button - a relay - a solenoid valve - a sensor Copyright American National Standards Institute Provided by IHS under license with ANSI Lic
47、ensee=USN Ship Repair Facility Yokosuka/9961031100 Not for Resale, 05/08/2007 21:50:19 MDTNo reproduction or networking permitted without license from IHS -,-,- ANSI/SPI B151.27-2003 5 3.8 Cores Stationary and movable mold half parts that shape a portion the interior of a hollow part. 3.9 Drive Power The energy source or sources for actuators that produce motion. 3.10 Ejector Any and all provisions for the release of the finished product from the mold. 3.11 Emergency Stop A hardwired circuit that overrides all other controls, removes drive power from the act
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