ABS-137-2005.pdf
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1、 GUIDE FOR CERTIFICATION OF FRP HYDROCARBON PRODUCTION PIPING SYSTEMS MAY 2005 American Bureau of Shipping Incorporated by Act of Legislature of the State of New York 1862 Copyright 2005 American Bureau of Shipping ABS Plaza 16855 Northchase Drive Houston, TX 77060 USA Copyright American Bureau of S
2、hipping Provided by IHS under license with ABS Licensee=Boeing Co/5910770001 Not for Resale, 08/07/2008 19:43:02 MDTNo reproduction or networking permitted without license from IHS -,-,- This Page Intentionally Left Blank Copyright American Bureau of Shipping Provided by IHS under license with ABS L
3、icensee=Boeing Co/5910770001 Not for Resale, 08/07/2008 19:43:02 MDTNo reproduction or networking permitted without license from IHS -,-,- ABS GUIDE FOR CERTIFICATOIN OF FRP HYDROCARBON PRODUCTION PIPING SYSTEMS . 2005 iii Foreword This Guide specifies the ABS requirements for the certification of o
4、ffshore pipes and piping components that are made of fiber reinforced plastics (FRP). Included are the requirements for design, manufacturing, construction, testing and survey during and after construction for the FRP pipes and piping components used in offshore topside modules. The requirements for
5、 piping components made of thermoplastic materials, such as polyvinyl chloride (PVC), commonly designed for minor applications, such as drainage, are intentionally excluded due to its limited usage. The significant enhancements in this Guide are made to the design considerations and the survey requi
6、rements for FRP pipes and piping components. More specific testing requirements are also provided for clarification purposes. The requirements presented in this Guide are based on existing methodologies and common practices that are deemed to provide an adequate level of safety. Other technological
7、approaches that can be proven to produce an equivalent level of safety will also be considered as an alternative to those given herein. This Guide is applicable to the certification of topside FRP pipes and piping components for which applications or contracts for certification are received on or af
8、ter 1 May 2005. This Guide supersedes the requirements on FRP piping installations specified in Appendix 1, “Plastic Pipe Installations,” of the ABS Guide for Building and Classing Facilities on Offshore Installations (ABS Facilities Guide) and is to be used in conjunction with other parts of the AB
9、S Facilities Guide. Copyright American Bureau of Shipping Provided by IHS under license with ABS Licensee=Boeing Co/5910770001 Not for Resale, 08/07/2008 19:43:02 MDTNo reproduction or networking permitted without license from IHS -,-,- This Page Intentionally Left Blank Copyright American Bureau of
10、 Shipping Provided by IHS under license with ABS Licensee=Boeing Co/5910770001 Not for Resale, 08/07/2008 19:43:02 MDTNo reproduction or networking permitted without license from IHS -,-,- ABS GUIDE FOR CERTIFICATOIN OF FRP HYDROCARBON PRODUCTION PIPING SYSTEMS . 2005 v GUIDE FOR CERTIFCATION OF FRP
11、 HYDROCARBON PRODUCTION PIPING SYSTEMS CONTENTS SECTION 1 Scope and Conditions of Certification.1 1 Applicability1 1.1 Process.1 1.3 Certificates and Reports2 1.5 Representations as to Certification .2 1.7 Scope of Certification2 3 Documents to be Submitted 2 3.1 General .2 3.3 System Plans3 3.5 Con
12、tents of System Plans.3 3.7 Booklet of Standard Details.4 3.9 Material Specifications 4 3.11 Design Data and Calculations.4 3.13 Test Reports .4 3.15 Installation Manual4 3.17 Operations Manual4 3.19 Maintenance Manual.5 3.21 Additional Documentation .5 5 Survey, Inspection and Testing .5 5.1 Genera
13、l .5 5.3 Inspection and Testing in Manufacturing Phase6 5.5 Inspection and Testing during Installation.7 5.7 Conditions for Surveys after Construction.8 SECTION 2 Design.9 1 Internal Pressure9 1.1 Using Testing Methods .10 1.3 Using Design Strain Method .11 3 External Pressure 11 5 Axial Strength.12
14、 7 Bending Strength.13 9 Axial Compressive Strength (Buckling) .14 11 Biaxial Stress Ratio of Pipes, Fittings and Joints 14 Copyright American Bureau of Shipping Provided by IHS under license with ABS Licensee=Boeing Co/5910770001 Not for Resale, 08/07/2008 19:43:02 MDTNo reproduction or networking
15、permitted without license from IHS -,-,- vi ABS GUIDE FOR CERTIFICATOIN OF FRP HYDROCARBON PRODUCTION PIPING SYSTEMS . 2005 13 Temperature 15 15 Material Compatibility.15 17 Environmental Conditions16 19 Impact Resistance .16 21 Hydraulic Design16 23 Ship Motions 16 25 Stress Analysis 16 25.1 Design
16、 Conditions .17 25.3 Material Properties 18 25.5 SIFs and Flexibility Factors .19 25.7 Allowable Stresses and Deflections 19 25.9 Stress Analysis Calculations .19 27 Fire Endurance 22 27.1 Level 1.22 27.3 Level 2.22 27.5 Level 3.23 27.7 Level 3 Modified Test 23 27.9 Fire Endurance Coating.23 29 Flam
17、e Spread 23 31 Electrical Conductivity24 31.1 Rating24 31.3 Non-homogeneous Conductivity .24 31.5 Design Requirements24 33 Marking 25 TABLE 1 Biaxial Stress Ratios15 TABLE 2 Electrical Conductivity Risk Assessment Guidelines25 TABLE 3 Fire Endurance Requirements Matrix26 FIGURE 1 Flowchart of FRP Pi
18、pe Mechanical Design .9 FIGURE 2 Stress Analysis Flowchart17 SECTION 3 Installation29 1 Supports.29 1.1 Spacing .29 1.3 Bearing30 1.5 Heavy Components.30 1.7 Working of the Hull on a Floating Installation 30 1.9 Thermal Expansion .30 3 External Loads.30 5 Pipe Connections.30 5.1 General Requirements
19、 30 5.3 Procedure and Personnel Qualifications .31 Copyright American Bureau of Shipping Provided by IHS under license with ABS Licensee=Boeing Co/5910770001 Not for Resale, 08/07/2008 19:43:02 MDTNo reproduction or networking permitted without license from IHS -,-,- ABS GUIDE FOR CERTIFICATOIN OF F
20、RP HYDROCARBON PRODUCTION PIPING SYSTEMS . 2005 vii 7 Electrical Conductivity31 7.1 Resistance Measurement .31 7.3 Grounding (Earthing) Wire 31 9 Shell Connections on Floating Installations.31 11 Bulkhead and Deck Penetrations 32 13 Application of Fire Protection Coatings32 TABLE 1 Typical Support S
21、pacing Values (fluid SG = 1.0) 29 SECTION 4 Manufacturing 33 SECTION 5 Pipe Bonding Procedure Qualification 35 1 Procedure Qualification Requirements35 1.1 Joint Bonding Parameters.35 1.3 Re-qualification .35 3 Procedure Qualification Testing.35 3.1 Test Assembly.35 3.3 Pipe Size.35 3.5 Bonding Oper
22、ator Qualification.36 SECTION 6 Tests by Manufacturer Fire Endurance Testing of FRP Piping in Dry Condition (For Level 1 and Level 2)37 1 Test Method.37 1.1 Furnace Test Temperature .37 1.3 Furnace Temperature Control.37 1.5 Furnace Temperature Measurement.37 3 Test Specimen.38 3.1 Pipe Joints and F
23、ittings.38 3.3 Number of Specimens.38 3.5 End Closure 38 3.7 Orientation 38 3.9 Insulation.38 3.11 Moisture Condition of Insulation38 5 Test Condition38 7 Acceptance Criteria39 7.1 During the Test39 7.3 After the Test.39 7.5 Alternative Tests .39 SECTION 7 Tests by Manufacturer Fire Endurance Testin
24、g of Water-filled FRP Piping (For Level 3).41 1 Test Method.41 1.1 Burner .41 1.3 Pipe up to 152 mm (6 in.) OD .41 1.5 Pipes more than 152 mm (6 in.) OD41 Copyright American Bureau of Shipping Provided by IHS under license with ABS Licensee=Boeing Co/5910770001 Not for Resale, 08/07/2008 19:43:02 MD
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