AS-1418.5-2002.pdf
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1、AS 1418.52002 (Incorporating Amendment No. 1) Australian Standard Cranes, hoists and winches Part 5: Mobile cranes AS 1418.52002 Accessed by UNIVERSITY OF SOUTH AUSTRALIA on 24 May 2007 This Australian Standard was prepared by Committee ME-005, Cranes. It was approved on behalf of the Council of Sta
2、ndards Australia on 11 July 2002. This Standard was published on 15 October 2002. The following are represented on Committee ME-005: Association of Consulting Engineers Australia Australian Elevator Association Australian Industry Group Australian Institute for Non-destructive Testing Bureau of Stee
3、l Manufacturers of Australia Construction and Mining Equipment Association of Australia Crane Industry Council of Australia Department for Administrative and Information Services (South Australia) Department of Consumer and Employment Protection, WorkSafe Division (W.A.) Department of Industrial Rel
4、ations (Qld) Department of Infrastructure, Energy and Resources (Tasmania) Institution of Engineers Australia State Chamber of Commerce Victorian WorkCover Authority WorkCover New South Wales Keeping Standards up-to-date Standards are living documents which reflect progress in science, technology an
5、d systems. To maintain their currency, all Standards are periodically reviewed, and new editions are published. Between editions, amendments may be issued. Standards may also be withdrawn. It is important that readers assure themselves they are using a current Standard, which should include any amen
6、dments which may have been published since the Standard was purchased. Detailed information about Standards can be found by visiting the Standards Web Shop at .au and looking up the relevant Standard in the on-line catalogue. Alternatively, the printed Catalogue provides information current at 1 Jan
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9、, GPO Box 5420, Sydney, NSW 2001. This Standard was issued in draft form for comment as DR 00396. Accessed by UNIVERSITY OF SOUTH AUSTRALIA on 24 May 2007 AS 1418.52002 (Incorporating Amendment No. 1) Australian Standard Cranes, hoists and winches Part 5: Mobile cranes Originated as AS 1418.51980. P
10、revious edition 1995. Fifth edition 2002. Reissued incorporating Amendment No. 1 (August 2004) COPYRIGHT Standards Australia International All rights are reserved. No part of this work may be reproduced or copied in any form or by any means, electronic or mechanical, including photocopying, without
11、the written permission of the publisher. Published by Standards Australia International Ltd GPO Box 5420, Sydney, NSW 2001, Australia ISBN 0 7337 4727 2 Accessed by UNIVERSITY OF SOUTH AUSTRALIA on 24 May 2007 AS 1418.52002 2 PREFACE This Standard was prepared by the Joint Standards Australia/Standa
12、rds New Zealand Committee ME-005, Cranes, to supersede AS 1418.51995, Cranes (including hoists and winches) Part 5: Mobile and vehicle-loading cranes. This Standard incorporates Amendment No. 1 (August 2004). The changes required by the Amendment are indicated in the text by a marginal bar and amend
13、ment number against the clause, note, table, figure or part thereof affected. After consultation with stakeholders in both countries, Standards Australia and Standards New Zealand decided to develop this Standard as an Australian Standard rather than an Australian/New Zealand Standard. The objective
14、 of this Standard is to set out requirements for the design of mobile cranes for reference by mobile crane designers, users and regulators. This edition incorporates the following changes: (a) Requirements for earth moving equipment used as cranes and side-boom pipelayers have been removed from the
15、scope of this document and have been added to the scope of AS 1418.8 by amendment. (b) It is intended that requirements for vehicle-mounted loading cranes will appear in a separate part of AS 1418. All requirements pertaining thereto have been moved to Section 13, which will be superseded by the new
16、 Part when it is published. Reference is made in Clause 9.4 to ISO 4305:1991 giving an allowable alternative for static stability test loads. Reference to a Standard without a date means that the latest Standard is referenced at the time of reading, however, in this case, where this alternative is c
17、hosen, the 1991 version of ISO 4305 is to be used. The terms normative and informative have been used in this Standard to define the application of the appendix to which they apply. A normative appendix is an integral part of a Standard, whereas an informative appendix is only for information and gu
18、idance. Accessed by UNIVERSITY OF SOUTH AUSTRALIA on 24 May 2007 AS 1418.52002 3 CONTENTS Page SECTION 1 SCOPE AND GENERAL 1.1 SCOPE 5 1.2 REFERENCED DOCUMENTS 5 1.3 DEFINITIONS 6 1.4 NEW DESIGN AND INNOVATIONS .6 SECTION 2 CLASSIFICATION AND LOAD RATING 2.1 CLASSIFICATION OF CRANE.7 2.2 RATED CAPAC
19、ITY.7 SECTION 3 CRANE LOADS 3.1 LOADINGS.8 3.2 LOAD COMBINATIONS.8 3.3 WIND LOADS8 SECTION 4 STRUCTURE DESIGN 4.1 BASIS OF DESIGN 9 4.2 CARRIER9 4.3 CRAWLER CRANE TRAVEL MECHANISM.9 4.4 BOOMS AND JIBS. 10 4.5 OUTRIGGERS/STABILIZERS. 10 4.6 COUNTERWEIGHTS. 10 4.7 SLEWING SUPERSTRUCTURE RESTRAINT. 10
20、SECTION 5 CRANE MECHANISMS 5.1 LUFFING MECHANISM . 11 5.2 HOISTING MECHANISM 11 5.3 SLEWING MECHANISM 11 5.4 BOOM EXTENSION MECHANISM . 11 5.5 RATCHET WHEELS AND PAWLS 11 5.6 BRAKES. 12 5.7 CHAIN DRIVES. 12 SECTION 6 REEVED ROPE AND FIXED ROPE SYSTEMS 6.1 MATERIALS AND COMPONENTS 13 6.2 REEVED ROPE
21、SYSTEMS 13 6.3 FIXED ROPE SYSTEMS 14 SECTION 7 OPERATIONAL DESIGN 7.1 CONTROLS AND INDICATORS 15 7.2 TELESCOPIC BOOM CONTROL 15 7.3 INDICATING AND LIMITING DEVICES 15 SECTION 8 CABINS, ACCESS, MANUALS AND MARKING 8.1 CABINS 19 8.2 ACCESS, GUARDS AND RESTRAINTS 19 8.3 MARKING 19 8.4 ACCESS FOR RIGGIN
22、G AND SERVICING. 19 8.5 MANUALS . 19 Accessed by UNIVERSITY OF SOUTH AUSTRALIA on 24 May 2007 AS 1418.52002 4 Page SECTION 9 STABILITY 9.1 GENERAL 20 9.2 IN-SERVICE WIND . 20 9.3 STABILITY 20 9.4 BACKWARD STABILITY. 20 9.5 STABILITY WITH OUT-OF-SERVICE WIND. 21 SECTION 10 RATED CAPACITY PRESENTATION
23、 10.1 RATED CAPACITY CHART PRESENTATION . 22 10.2 WORKING ZONES OF SLEWING CRANES 23 10.3 Not applicable. 23 10.4 DATA LOCATION. 23 SECTION 11 TESTING 11.1 GENERAL 24 11.2 TESTS FOR CRANES 24 11.3 PREPARATION FOR TESTING 24 11.4 VISUAL INSPECTION. 25 11.5 PERFORMANCE TEST 25 11.6 STATIC STABILITY TE
24、ST 25 11.7 STATIC STRENGTH TEST . 26 11.8 HOIST BRAKE TEST. 27 11.9 INSPECTION AFTER TESTING . 27 11.10 RECORD OF TESTING 27 SECTION 12 REPAIRS 12.1 DAMAGED PARTS 28 12.2 WELDING 28 12.3 NON-DESTRUCTIVE EXAMINATION 28 12.4 REPAIR OF WELD DEFECTS. 28 12.5 FINAL ACCEPTANCE TESTING AFTER REPAIRS . 28 S
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