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1、ATS 5200.0402005 Australian Technical Specification Technical Specification for plumbing and drainage products Part 040: Waste pipe connection outlets and gratings, separate or integral ATS 5200.0402005 Accessed by UNIVERSITY OF SOUTH AUSTRALIA on 12 Mar 2008 This Australian Technical Specification
2、was prepared by Committee WS-031, Technical Procedures for Plumbing and Drainage Products Certification. It was approved on behalf of the Council of Standards Australia on 20 December 2004. This Standard was published on 23 February 2005. The following are represented on Committee WS-031: AUSTAP Aus
3、tralian Electrical and Electronic Manufacturers Association Australian Industry Group CSIRO Manufacturing and Infrastructure Technology Certification Interests (Australia) Consumer Electronics Suppliers Association Copper Development CentreAustralia Gas Appliances and Services Association Master Plu
4、mbers Australia Master Plumbers and Mechanical Services Association of Australia Master Plumbers, Gasfitters and Drainlayers New Zealand National Fire Industry Association New Zealand Water or (b) where the grating has a waterway less than that identified in Table 1 the flow rate is greater than the
5、 maximum flow rate from a tap outlet, as specified in AS/NZS 3500. TABLE 1 Nominal Size (DN) Minimum waterway area (mm) 32 40 50 250 450 800 65 80 90 800 800 1000 100 150 1200 2000 8.4 Grating 8.4.1 Grating Apertures The grating may be the manufacturers own design except that circular holes and regu
6、lar polygon shapes with more than eight sides, which may pose a risk of finger entrapment, are not permitted. Accessed by UNIVERSITY OF SOUTH AUSTRALIA on 12 Mar 2008 ATS 5200.0402005 6 Standards Australia .au 8.4.2 Bath waste outlets Bath waste outlet gratings shall be removable, without rotation o
7、f more than 90, by the use of tools. 8.4.3 Grating surround For waste outlets that are designed to be built in (e.g., tiled), the top of the body shall incorporate a surround to locate a removable grating. The surround shall be finished to at least the same height as the top of the grating, and shal
8、l be integral or permanently attached to the body of the waste outlet. 8.5 Waste outlet bodies 8.5.1 Fixture waste outlets The dimensions of fixture waste outlets shall be accordance with Figure 1 or to manufacturer s own design. Accessed by UNIVERSITY OF SOUTH AUSTRALIA on 12 Mar 2008 7 ATS 5200.04
9、02005 .au Standards Australia A* B C D E F G H Nominal size or type mm (Ref. only) (max.) (max.) (reference only) (min.) DN mm min. max. mm mm mm degrees mm mm 32 40 50 66.5 66.5 87.0 0.5 0.5 0.5 1.8 1.8 1.8 46.0 52.0 65.0 3.5 3.5 3.5 33.3 41.3 50.8 14 14 14 12.0 12.0 12.0 12.0 12.0 15.0 65 80 100 9
10、9.7 101.3 126.7 0.5 0.5 0.5 1.8 1.8 1.8 150 177.5 0.5 1.8 Flange to suit sink outlet waste disposal unit 113.5 0.9 1.8 90.0 3.5 Alternative flange to suit shower base outlet 103.0 0.9 1.8 89.0 4.6 * Tolerance 1.5 mm. Tolerance 0.5 mm. Tolerance 1 FIGURE 1 FIXTURE WASTE OUTLET DIMENSIONS 8.6 Connecti
11、on ends Dimensional compliance or compliance with relevant or corresponding Australian Standard for pipe or pipefitting. (a) Metallic waste fittings AS 1589 (b) Plastics-bodied waste fittingsAS 2887 8.7 Freedom from defects 8.7.1 General Defects shall not affect the performance, function or safe han
12、dling of the fitting in service. Accessed by UNIVERSITY OF SOUTH AUSTRALIA on 12 Mar 2008 ATS 5200.0402005 8 Standards Australia .au 8.7.2 Plastics-bodied waste fittings Finished plastic waste fittings shall comply with the following: (a) They shall be free from blisters or heat marks. (b) They shal
13、l be free from chips and rough edges. (c) Sharp edges shall be removed. (d) Jointing edges shall taper uniformly from the mouth to the root. 8.7.3 Metallic fittings Finished metallic waste fittings shall be (a) free from metal folds, laps, laminations and blowholes that would clearly affect the perf
14、ormance of the fitting in service; (b) free from pits on jointing surfaces; (c) clean and free of sand and swarf; and (d) free from burrs, fins and sharp edges; 9 PERFORMANCE REQUIREMENTS AND TEST METHODS 9.1 Load Test Waste outlets that are subject to live loads when tested in accordance with AS 28
15、88.6, the grating shall withstand a force of 1.0 +0.1 0.0 kN for a minimum of 10 s without cracking bending or otherwise being rendered unserviceable. 9.2 Thread tightening torque test When tested in accordance with AS 2888.1, the threaded component shall be capable of being tightened without damage
16、 when a torque, as specified in AS 2888.1, is applied. 9.3 Thermal cycling test When tested in accordance with AS 2888.8 with components tightened to a torque of 10 Nm +2 0 Nm, the fitting shall not crack or permanently distort and the surface finish shall not split, flake or peel. 9.4 Seal test For
17、 waste outlets that incorporate an integral plug system, when tested in accordance with AS 2888.7, the plug system shall withstand a hydrostatic head of 1.00 +0.01 0 m for 5 +5 0 min without leaking or becoming inoperable. 10 VOID 11 VOID Accessed by UNIVERSITY OF SOUTH AUSTRALIA on 12 Mar 2008 9 AT
18、S 5200.0402005 .au Standards Australia APPENDIX A MEANS FOR DEMONSTRATING COMPLIANCE WITH THIS TECHNICAL SPECIFICATION (Normative) A1 SCOPE This Appendix sets out the means by which compliance with this Technical Specification shall be demonstrated by a manufacturer under the WaterMark product certi
19、fication scheme. A2 RELEVANCE The long-term performance of plumbing systems is critical to the durability of building infrastructure, protection of public health and safety, and protection of the environment. A3 PRODUCT CERTIFICATION The purpose of product certification is to provide independent ass
20、urance of the claim by the manufacturer that products comply with this Technical Specification. The sampling and testing plan, as detailed in Paragraph A5 and Table A1, shall be used by the Conformity Assessment Body. Where a batch release testing program is required, it shall be carried out by the
21、manufacturer as detailed in Paragraph A5 and Table A2. A4 DEFINITIONS A4.1 Batch release test A test performed by the manufacturer on a batch of components, which has to be satisfactorily completed before the batch can be released. A4.2 Production batch Clearly identifiable collection of units, manu
22、factured consecutively or continuously under the same conditions, using material or compound to the same specification. A4.3 Sample One or more units of product drawn from a batch, selected at random without regard to quality. NOTE: The number of units of product in the sample is the sample size. A4
23、.4 Sampling plan A specific plan that indicates the number of units of components or assemblies to be inspected. A4.5 Type test batch Schedule of units of the same type, identical dimensional characteristics, all the same nominal diameter and wall thickness, from the same compound. The batch is defi
24、ned by the manufacturer. A4.6 Type testing (TT) Testing performed to demonstrate that the material, component, joint or assembly is capable of conforming to the requirements given in the Technical Specification. Accessed by UNIVERSITY OF SOUTH AUSTRALIA on 12 Mar 2008 ATS 5200.0402005 10 Standards A
25、ustralia .au A5 TESTING A5.1 Type testing Table A1 sets out the requirements for type testing and frequency of re-verification. A5.2 Batch release testing Table A2 sets out the minimum sampling and testing frequency plan for a manufacturer to demonstrate compliance of product(s) to this Technical Sp
26、ecification on an ongoing basis. However, where the manufacturer can demonstrate adequate process control to the certifying body, the frequency of the sampling and testing nominated by the manufacturers quality plan and/or documented procedures shall take precedence for the purposes of WaterMark pro
27、duct certification. A5.3 Retesting In the event of a test failure, the products within the batch shall be tested at an appropriate acceptable quality level (AQL) and only those batches found to comply may be claimed and/or marked as complying with this Technical Specification. TABLE A1 TYPE TESTS Ch
28、aracteristic Clause Requirement Test method Frequency 8.3 Waterway Clause 8.2 and EN 274-2 8.4 Grating Clause 8.3 8.5 Waste outlet bodies Clause 8.4 Design 8.6 Connection ends AS 1589 and AS 2887 On change of design 9.1 Load test AS 2888.6 On change of design 9.2 Thread tightening torque AS 2888.1 O
29、n change of design of connection end 9.3 Thermal cycling AS 2888.8 On change of material Performance 9.4 Seal test AS 2888.7 On change of design TABLE A2 BATCH RELEASE TESTS Characteristic Clause Requirement Test method Frequency 8.6 Connection ends AS 1589 and AS 2887 Once per batch Design 8.7 Free
30、dom from defects Clause 8.7 100% Accessed by UNIVERSITY OF SOUTH AUSTRALIA on 12 Mar 2008 11 ATS 5200.0402005 NOTES Accessed by UNIVERSITY OF SOUTH AUSTRALIA on 12 Mar 2008 ATS 5200.0402005 12 NOTES Accessed by UNIVERSITY OF SOUTH AUSTRALIA on 12 Mar 2008 Standards Australia Standards Australia is a
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37、p at .au Accessed by UNIVERSITY OF SOUTH AUSTRALIA on 12 Mar 2008 GPO Box 5420 Sydney NSW 2001 Administration Phone (02) 8206 6000 Fax (02) 8206 6001 Email .au Customer Service Phone 1300 65 46 46 Fax 1300 65 49 49 Email .au Internet www.standards.org.au ISBN 0 7337 6510 6 Printed in Australia Accessed by UNIVERSITY OF SOUTH AUSTRALIA on 12 Mar 2008 Thi s page has been l ef t i nt ent i onal l y bl ank. Accessed by UNIVERSITY OF SOUTH AUSTRALIA on 12 Mar 2008
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