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1、AS 2550. 3 2002 Aust r al i an St andar d Cr anes, hoi st s and w i nches Saf e use Par t 3: Br i dge, gant r y, por t al ( i ncl udi ng cont ai ner cr anes) and j i b cr anes AS 2550. 3 Accessed by UNIVERSITY OF SOUTH AUSTRALIA on 24 May 2007 Thi s Aust r al i an St andar d was pr epar ed by Commi
2、t t ee M E- 005, Cr anes. I t was appr oved on behal f of t he Counci l of St andar ds Aust r al i a on 18 Januar y 2002 and publ i shed on 24 June 2002. The f ol l owi ng ar e r epr esent ed on Commi t t ee M E- 005: Associ at i on of Consul t i ng Engi neer s Aust r al i a Aust r al i an Chamber o
3、f Commer ce and I ndust r y Aust r al i an El evat or Associ at i on Aust r al i an I ndust r y Gr oup Aust r al i an I nst i t ut e f or Non- dest r uct i ve Test i ng Bur eau of St eel M anuf act ur er s of Aust r al i a Const r uct i on and M i ni ng Equi pment Associ at i on of Aust r al i a Cr
4、ane I ndust r y Counci l of Aust r al i a Depar t ment of Admi ni st r at i ve and I nf or mat i on Ser vi ces ( Sout h Aust r al i a) Depar t ment of I ndust r i es and Busi ness ( NT) Depar t ment of I nf r ast r uct ur e, Ener gy and Resour ces ( Tas) I nst i t ut i on of Engi neer s Aust r al i
5、a St at e Chamber of Commer ce Uni ver si t y of New Sout h W al es Vi ct or i an W or kCover Aut hor i t y W or kCover New Sout h W al es W or kSaf e W est er n Aust r al i a K eepi ng St andards up- t o- dat e St andar ds ar e l i vi ng document s whi ch r ef l ect pr ogr ess i n sci ence, t echno
6、l ogy and syst ems. To mai nt ai n t hei r cur r ency, al l St andar ds ar e per i odi cal l y r evi ewed, and new edi t i ons ar e publ i shed. Bet ween edi t i ons, amendment s may be i ssued. St andar ds may al so be wi t hdr awn. I t i s i mpor t ant t hat r eader s assur e t hemsel ves t hey ar
7、 e usi ng a cur r ent St andar d, whi ch shoul d i ncl ude any amendment s whi ch may have been publ i shed si nce t he St andar d was pur chased. Det ai l ed i nf or mat i on about St andar ds can be f ound by vi si t i ng t he St andar ds Aust r al i a web si t e at www. st andar ds. com. au and l
8、 ooki ng up t he r el evant St andar d i n t he on- l i ne cat al ogue. Al t er nat i vel y, t he pr i nt ed Cat al ogue pr ovi des i nf or mat i on cur r ent at 1 Januar y each year , and t he mont hl y magazi ne, The Aust ral i an St andard, has a f ul l l i st i ng of r evi si ons and amendment s
9、 publ i shed each mont h. W e al so wel come suggest i ons f or i mpr ovement i n our St andar ds, and especi al l y encour age r eader s t o not i f y us i m medi at el y of any appar ent i naccur aci es or ambi gui t i es. Cont act us vi a emai l at mai l st andar ds. com. au, or wr i t e t o t he
10、 Chi ef Execut i ve, St andar ds Aust r al i a I nt er nat i onal Lt d, GPO Box 5420, Sydney, NSW 2001. Thi s St andard was i ssued i n draf t f orm f or comment as DR 98536. Accessed by UNIVERSITY OF SOUTH AUSTRALIA on 24 May 2007 AS 2550. 3 2002 Aust r al i an St andar d Cr anes, hoi st s and w i
11、nches Saf e use Par t 3: Br i dge, gant r y, por t al ( i ncl udi ng cont ai ner cr anes) and j i b cr anes Fi r st publ i shed as AS 2550. 3 2002. COPYRI GHT St andar ds Aust r al i a I nt er nat i onal Al l r i ght s ar e r eser ved. No par t of t hi s wor k m ay be r epr oduced or copi ed i n any
12、 f or m or by any m eans, el ect r oni c or m echani cal , i ncl udi ng phot ocopyi ng, wi t hout t he wr i t t en per m i ssi on of t he publ i sher . Publ i shed by St andar ds Aust r al i a I nt er nat i onal Lt d GPO Box 5420, Sydney, NSW 2001, Aust r al i a I SBN 0 7337 4359 5 Accessed by UNIVE
13、RSITY OF SOUTH AUSTRALIA on 24 May 2007 AS 2550. 3 20022 PREFACE Thi s St andar d was pr epar ed by t he Aust r al i an member s of t he Joi nt St andar ds Aust r al i a/ St andar ds New Zeal and Commi t t ee M E- 005, Cr anes. Af t er consul t at i on wi t h st akehol der s i n bot h count r i es,
14、St andar ds Aust r al i a and St andar ds New Zeal and deci ded t o devel op t hi s St andar d as an Aust r al i an St andar d r at her t han an Aust r al i an/ New Zeal and St andar d. The St andar d i s i nt ended f or use i n conj unct i on wi t h AS 2550. 1, Cranes, hoi st s and wi nches Saf e u
15、se, Par t 1: General requi rement s. The obj ect i ve of t hi s St andar d i s t o pr ovi de accept abl e r equi r ement s f or t he saf e use of br i dge, gant r y, por t al ( i ncl udi ng cont ai ner cr anes) , j i b and monor ai l cr anes. Saf e use i s i nt ended t o mean pl anni ng, sel ect i o
16、n, si t i ng, er ect i on and di smant l i ng, oper at i on, mai nt enance, i nspect i on and r epai r of t he cr ane. St andar ds Aust r al i a uses t he t er m shal l t o i ndi cat e t hose r equi r ement s t hat have t o be met i n or der t o be i n compl i ance wi t h t he obj ect i ves and i nt
17、 ent of t he St andar d i n quest i on. Compl i ance wi t h t hi s Aust r al i an St andar d i s not r equi r ed by l egi sl at i on i n any Aust r al i an j ur i sdi ct i on, unl ess t he Aust r al i an St andar d has been speci f i cal l y i ncor por at ed by an Act or r egul at i on i n t he j ur
18、 i sdi ct i on. The Commonweal t h, St at e and Ter r i t or y gover nment s may choose t o i ncor por at e t hi s Aust r al i an St andar d i nt o t hei r occupat i onal heal t h and saf et y l aw. The exact manner of i ncor por at i on wi l l det er mi ne whet her t he whol e document i s i ncor p
19、or at ed or whet her speci f i c sect i ons or pr ovi si ons of t hi s St andar d ar e i ncor por at ed. The manner of i ncor por at i on wi l l det er mi ne whi ch of t he St andar d s r equi r ement s ( shal l st at ement s) have been made a l egal r equi r ement i n a j ur i sdi ct i on. As a gen
20、er al pr i nci pl e, wher e an Aust r al i an St andar d i s i ncor por at ed by a r egul at i on, t he l egal st at us of t he St andar d s r equi r ement s and r ecommendat i ons i s made cl ear by t he i ncor por at i on pr ovi si ons of t he r egul at i on. Jur i sdi ct i ons may al so choose t
21、o i ncor por at e t hi s Aust r al i an St andar d ( ei t her i n whol e or i n par t ) i n an Appr oved Code of Pr act i ce made under OH ( i i )mass of l oads t o be l i f t ed; ( i i i ) speed of l i f t s; and ( i v) f r equency of l i f t s. ( g)Vi si bi l i t y of cr ane wor k ar ea f r om t h
22、e oper at i ng posi t i on. ( h)Envi r onment al condi t i ons, i ncl udi ng f ul l speed oper at i on and br aki ng t aki ng i nt o account i n- ser vi ce wi nd l oad i n al l di r ect i ons. ( i )W or ki ng envi r onment i ncl udi ng hazar dous gases, cor r osi ve at mospher es and hi gh ambi ent
23、t emper at ur es. NOTE: Addi t i onal r equi r ement s f or cr anes subj ect t o ar duous wor ki ng condi t i ons ar e gi ven i n AS 1418. 14. ( j )M et hod of speed cont r ol . ( k)Load handl i ng at t achment s. ( l )Pr oduct t o be handl ed. Accessed by UNIVERSITY OF SOUTH AUSTRALIA on 24 May 200
24、7 AS 2550. 3 2002 St andar ds Aust r al i awww. st andar ds. com . au 10 S E C T IO N 4 S IT IN G 4. 1 GENERAL Si t i ng shal l be car r i ed out i n accor dance wi t h AS 2550. 1. 4. 2 LO CATIO N Cr anes shal l be l ocat ed t o ensur e cl ear ances ar e mai nt ai ned i n accor dance wi t h AS 1418.
25、 3. Consi der at i on shal l be gi ven t o t he pr esence of pr oxi mi t y hazar ds at t he cr ane l ocat i on such as ( a)ot her cr anes; ( b)access ar eas; ( c)di mensi ons of f i xed hazar ds i n t he wor ki ng ar ea; ( d)per sonnel movement wi t hi n t he wor ki ng ar ea; ( e)mobi l e equi pment
26、 movement wi t hi n t he wor ki ng ar ea; and ( f )ai r cr af t pat hs. Accessed by UNIVERSITY OF SOUTH AUSTRALIA on 24 May 2007 AS 2550. 3 2002 www. st andar ds. com . au St andar ds Aust r al i a 11 S E C T IO N 5 E R E C T IO N A N D D IS M A N T L IN G 5. 1 GENERAL Er ect i on and di smant l i n
27、g shal l be car r i ed out i n accor dance wi t h AS 2550. 1. A wr i t t en pr ocedur e gi vi ng i nst r uct i ons f or bot h er ect i on and di smant l i ng shal l be made avai l abl e t o al l r el evant per sonnel on t he si t e. 5. 2 RUNW AYS O R M O NO RAIL BEAM S Bef or e er ect i ng a cr ane
28、on cr ane r unways or monor ai l beams, t he r unways shal l meet t he r equi r ement s of t he r el evant par t of AS 1418. NOTE: I t i s i mpor t ant f or t he cor r ect oper at i on of a cr ane, and t o mi ni mi ze t he mai nt enance r equi r ement s, t hat t he t ol er ances bet ween t he r unwa
29、ys and r ai l s ar e wi t hi n t he l i mi t s speci f i ed i n AS 1418. 18. Accessed by UNIVERSITY OF SOUTH AUSTRALIA on 24 May 2007 AS 2550. 3 2002 St andar ds Aust r al i awww. st andar ds. com . au 12 S E C T IO N 6 O P E R A T IO N 6. 1 O PERATIO NAL INSTRUCTIO NS Oper at i onal i nst r uct i o
30、ns shal l be est abl i shed i n r el at i on t o t he oper at i on of t he cr ane. Such i nst r uct i ons shal l det ai l pr act i ces t hat shal l be est abl i shed t o over come r i sks ar i si ng f r om i dent i f i ed hazar ds i n a r i sk assessment . The oper at i ng i nst r uct i ons and haza
31、r d l i st shal l be i ssued t o al l cr ane oper at or s as par t of t he oper at or s t r ai ni ng. NOTE: Gui dance on r i sk management i s gi ven i n AS 4360. 6. 2 M ANAG EM ENT O F O PERATIO N The oper at i on and management of a cr ane shal l i ncl ude t hose i t ems l i st ed i n AS 2550. 1 a
32、s appl i cabl e, i mpl ement at i on of i nst r uct i ons wr i t t en i n accor dance wi t h t hi s St andar d, i ncl udi ng t hose out l i ned i n Cl ause 6. 1 above and t he f ol l owi ng: ( a)The cr ane shal l be oper at ed wi t hi n t he r at ed capaci t y and desi gn cl assi f i cat i on suppor
33、 t ed by r el evant document at i on. ( b)The cr ane shal l not be put i nt o oper at i onal ser vi ce unt i l i t has been commi ssi oned i n accor dance wi t h t he r equi r ement s of AS 1418. 2, 1418. 3 and 1418. 13 and i t s i ni t i al oper at i on shoul d onl y t ake pl ace af t er t he si gh
34、t i ng of an i nspect i on and t est i ng r ecor d si gned by a compet ent per son. NOTES: 1A manuf act ur er may speci f y addi t i onal commi ssi oni ng r equi r ement s. 2Appendi x A pr ovi des not es and gener al gui dance on t hi s subj ect , t oget her wi t h a t ypi cal i nspect i on and t es
35、t i ng cer t i f i cat e f or mat . 3Pr act i cal gui dance f or l i mi t i ng noi se l evel s t o t hat speci f i ed i n NOHSC: 1007 i s gi ven i n NOHSC: 2009. ( c)Assessment of adequacy of manual s. ( d)Cl ear ances of new cr anes shal l compl y wi t h, and be mai nt ai ned i n accor dance wi t h
36、 t he r equi r ement s of AS 1418. 3. ( e)W her e a cr ane i s ei t her upgr aded or r et r o- f i t t ed, or bot h, and t he r equi r ement s f or cl ear ances speci f i ed i n AS 1418. 3 cannot be met , t hen an equi val ent l evel of saf et y shal l be pr ovi ded. ( f )Access poi nt s shal l be i
37、 n accor dance wi t h t he r equi r ement s of AS 1418. 3 and shal l be pr oper l y desi gnat ed. ( g)Aut omat i c cr anes shal l be f ul l y i sol at ed f r om pedest r i an access. Access i nt o t he cr ane oper at i ons ar ea shal l act i vat e an i mmedi at e st op i n t he cr ane oper at i on s
38、equence. The cr ane shal l be r e- act i vat ed by an aut hor i zed per son onl y af t er i t i s est abl i shed t hat t he wor ki ng ar ea i s f r ee of per sons and t he per i met er bar r i er i s secur ed. ( h)A cl ear and def i ned pat hway f or t he oper at or s of cr anes cont r ol l ed by pe
39、ndent , r adi o, or i nf r a- r ed devi ce shal l be pr ovi ded and mai nt ai ned i n accor dance wi t h t he r equi r ement s f or pat hways i n AS 1418. 3. ( i )Col l i si on wi t h ot her cr anes and t he end st ops shal l be avoi ded. ( j )The cr anes shal l not be used f or any pur pose ot her
40、t han t hei r desi gn i nt ent , except i n an emer gency. NOTES: 1Pr act i ces such as sni ggi ng, dr aggi ng, non- ver t i cal l i f t i ng, shunt i ng, and l i f t i ng of per sonnel shoul d be pr ohi bi t ed. Accessed by UNIVERSITY OF SOUTH AUSTRALIA on 24 May 2007 AS 2550. 3 2002 www. st andar
41、ds. com . au St andar ds Aust r al i a 13 2The cr ane st r uct ur e shoul d not be used as an access means wi t hout per f or mi ng a hazar d i dent i f i cat i on, pr epar i ng a wr i t t en pr ocedur e of appr opr i at e saf et y measur es t o be t aken and f ol l owi ng t he pr ocedur e. 6. 3 O P
42、ERATIO N O F TH E CRANE The cr ane shal l be used i n compl i ance wi t h i nst r uct i ons wr i t t en i n accor dance wi t h t hi s St andar d. Accessed by UNIVERSITY OF SOUTH AUSTRALIA on 24 May 2007 AS 2550. 3 2002 St andar ds Aust r al i awww. st andar ds. com . au 14 S E C T IO N 7 M A IN T E
43、N A N C E , IN S P E C T IO N A N D R E P A IR 7. 1 GENERAL M ai nt enance, i nspect i on and r epai r shal l be car r i ed out i n accor dance wi t h AS 2550. 1, AS 1418. 3 and i nst r uct i ons wr i t t en i n accor dance wi t h Cl ause 1. 5. Such i nst r uct i ons shal l be r eadi l y avai l abl
44、e. The i nst r uct i ons shal l be wr i t t en i n pl ai n Engl i sh and shal l gi ve speci f i cat i ons f or sui t abl e t ool s and consumabl e i t ems such as r opes, l ubr i cant s and hydr aul i c f l ui ds. Al l i nspect i ons, mai nt enance and r epai r s shal l be car r i ed out by a compet
45、 ent per son( s) . 7. 2 M AINTENANCE 7. 2. 1 General A pr event at i ve mai nt enance pr ogr am shal l be est abl i shed gi vi ng consi der at i on t o t he manuf act ur er s r ecommendat i ons. I t shal l be based on t he wor ki ng envi r onment and t he f r equency of use of t he cr ane. NOTE: I n
46、 t he absence of manuf act ur er s r ecom mendat i ons, gui dance i s gi ven i n Tabl e 7. 2. 1 f or t he r ecom mended maxi mum per i od bet ween ser vi ces. W hen par t s and component s ar e r epl aced, r epl acement s shal l be i dent i cal or equi val ent t o t he or i gi nal equi pment par t s
47、 and component s. W her e past exper i ence has shown par t i cul ar pr obl ems wi t h a cr ane, a speci f i c r ect i f i cat i on pr ogr am shal l be i nst i gat ed. Al l saf et y- r el at ed mal f unct i ons and pr obl ems shal l be cor r ect ed bef or e t he cr ane i s r et ur ned t o ser vi ce.
48、 TABLE 7. 2. 1 RECO M M ENDED M AXIM UM PERIO D BETW EEN M AINTENANCE/ INSPECTIO N SERVICES C1C2C3C4C5C6C7C8 Crane cl assi f i cat i ons M 1M 2M 3M 4M 5M 6M 7M 8 W or ki ng hour s per day0. 50. 511224488161620 Rout i ne m ai nt enance ser vi ce, weeks 121212128844 Per i odi c i nspect i on, weeks484
49、848242416128 Thi r d par t y i nspect i ons, year s ( opt i onal ) 33222111 7. 2. 2 Rout i ne m ai nt enance servi ce Rout i ne mai nt enance ser vi ce shal l be car r i ed out at i nt er val s not exceedi ng t hr ee mont hs apar t unl ess t he cr ane i s not i n ser vi ce. The mai nt enance shal l i ncl ude al l i t ems speci f i ed i n i nst r uct i ons wr i t t en i n accor dance wi t h t hi s St andar d f or r out i ne mai nt enance and i ncl ude, but not necessar i l y be l i mi t ed t o, t he f ol l owi ng: ( a)Al l
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