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1、BS EN 1501-3:2008 ICS 43.160 NO COPYING WITHOUT BSI PERMISSION EXCEPT AS PERMITTED BY COPYRIGHT LAW BRITISH STANDARD Refuse collection vehicles and their associated lifting devices General requirements and safety requirements Part 3: Front loaded refuse collection vehicles Licensed CopyChinese Unive
2、rsity of Hong Kong, 11/04/2009 07:21, Uncontrolled Copy, (c) BSI This British Standard was published under the authority of the Standards Policy and Strategy Committee on 28 February 2009 BSI 2009 ISBN 978 0 580 54294 7 Amendments/corrigenda issued since publication DateComments BS EN 1501-3:2008 Na
3、tional foreword This British Standard is the UK implementation of EN 1501-3:2008. The UK participation in its preparation was entrusted to Technical Committee B/508/1, Waste containers and associated lifting devices on refuse collection vehicles. A list of organizations represented on this committee
4、 can be obtained on request to its secretary. This publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct application. Compliance with a British Standard cannot confer immunity from legal obligations. Licensed CopyChinese University
5、of Hong Kong, 11/04/2009 07:21, Uncontrolled Copy, (c) BSI BS EN 1501-3:2008 EUROPEAN STANDARD NORME EUROPENNE EUROPISCHE NORM EN 1501-3 March 2008 ICS 43.160 English Version Refuse collection vehicles and their associated lifting devices - General requirements and safety requirements - Part 3: Fron
6、t loaded refuse collection vehicles Bennes de collecte des dchets et leurs lve-conteneurs associs - Exigences gnrales et exigences de scurit - Partie 3: Bennes chargement frontal Abfallsammelfahrzeuge und die dazugehrigen Schttungen - Allgemeine Anforderungen und Sicherheitsanforderungen - Teil 3: F
7、rontlader This European Standard was approved by CEN on 12 January 2008. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliogra
8、phical references concerning such national standards may be obtained on application to the CEN Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a
9、 CEN member into its own language and notified to the CEN Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland
10、, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Management Centre: rue de Stassart, 3
11、6 B-1050 Brussels 2008 CENAll rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 1501-3:2008: E Licensed CopyChinese University of Hong Kong, 11/04/2009 07:21, Uncontrolled Copy, (c) BSI BS EN 1501-3:2008 EN 1501-3:2008 (E) 2 Contents Page Fo
12、reword4 Introduction.5 1 Scope 6 2 Normative references6 3 Terms and definitions .8 4 Modes and controls of front loaded RCV12 5 List of significant hazards 14 6 Safety requirements 20 7 Verification .37 8 Information for use41 Annex A (normative) Definition of working and functional spaces.46 Annex
13、 B (normative) Examples of data sheet48 Annex C (informative) Types of systems for front loaded RCVs: lifting devices, compaction and discharge systems and types of waste containers54 Annex D (normative) Warning signals60 Annex ZA (informative) Relationship between this European Standard and the Ess
14、ential Requirements of EU Directive 98/37/EC, amended by 98/79/EC61 Annex ZB (informative) Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC.62 Bibliography63 Figures Figure A.1 Side view of a front loaded RCV 46 Figure A.2 Top view of a front load
15、ed RCV .47 Figure B.1 Example of data sheet. Dimensions, volumes and centres of gravity.48 Figure B.2.1 Example of data sheet - Axle load calculation 49 Figure B.2.2.1 Lateral tipping edge at outer tire .50 Figure B.2.2.2 Rear tipping edge at centre line of the most rear axle 50 Figure B.2.2 Example
16、 of data sheet - Calculation of side and rear stability on fully tipped body / bodywork51 Figure B.2.3.1 Longitudinal stability 52 Figure B.2.3.2 Lateral stability52 Licensed CopyChinese University of Hong Kong, 11/04/2009 07:21, Uncontrolled Copy, (c) BSI BS EN 1501-3:2008 EN 1501-3:2008 (E) 3 Figu
17、re B.2.3. Example of data sheet - Stability calculation in container lifting mode53 Figure C.1 Types of lifting devices for front loaded RCV54 Figure C.2 Types of compaction systems.55 Figure C.3 Types of discharge systems56 Figure C.4 Recommended types of waste containers .57 Figure C.5 Description
18、 of forks 58 Figure C.6 Types of top doors59 Figure D.1 Warning signal for extending lifting devices60 Tables Table 1 List of significant hazards .14 Table 2 Graphical symbols26 Table 3 Verification37 Licensed CopyChinese University of Hong Kong, 11/04/2009 07:21, Uncontrolled Copy, (c) BSI BS EN 15
19、01-3:2008 EN 1501-3:2008 (E) 4 Foreword This document (EN 1501-3:2008) has been prepared by Technical Committee CEN/TC 183 “Waste management”, the secretariat of which is held by DIN. This European Standard shall be given the status of a national standard, either by publication of an identical text
20、or by endorsement, at the latest by September 2008, and conflicting national standards shall be withdrawn at the latest by September 2009. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held respon
21、sible for identifying any or all such patent rights. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EC Directive(s). For relationship with EC Directive(s), see informative Annexes
22、 ZA and ZB, which are an integral part of this document. The minimum essential criteria are considered to be of primary importance in providing safe, serviceable, economical, and practical front loaded refuse collection vehicles. This European Standard is one part of the series of coordinated standa
23、rds EN 1501 about “Refuse collection vehicles and their associated lifting devices - General requirements and safety requirements” comprising the following parts: Part 1: Rear-end loaded refuse collection vehicles, as amended by A1: Footboards (under revision) Part 2: Side loaded refuse collection v
24、ehicles Part 3: Front loaded refuse collection vehicles Part 4: Noise test code for refuse collection vehicles Part 5: Lifting devices for refuse collection vehicles (under preparation) This European Standard is the third one of a series of standards dealing with specification, design, safety and te
25、sting of refuse collection vehicles (RCVs) and their associated lifting devices. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denma
26、rk, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and the United Kingdom. Licensed CopyChinese University of Hong Kong, 11/04/2009 07:21
27、, Uncontrolled Copy, (c) BSI BS EN 1501-3:2008 EN 1501-3:2008 (E) 5 Introduction This document is a type C standard as stated in EN ISO 12100-1. The machinery concerned and the extent to which hazards, hazardous situations and events are covered are indicated in the scope of this document. When prov
28、isions of this type C standard are different from those which are stated in type A or B standards, the provisions of this type C standard take precedence over the provisions of the other standards, for machines that have been designed and built according to the provisions of this type C standard. Th
29、e series of standards should be read in conjunction with the documents developed by CEN/TC 183/WG 1 for mobile waste containers (according to the series of standards EN 840), for stationary waste containers (according to the series of standards EN 12574) and for selective collection containers empti
30、ed by the top (Type B of EN 13071) that are compatible with some of the lifting devices specified in this standard (see Figure C.4). While producing this standard it was assumed that: only persons who have been appropriately trained will operate the front loaded RCV; the guidelines issued by the cha
31、ssis manufacturer have been taken into account; components without specific requirements are designed in accordance with the usual engineering practice and calculation codes, including all failure modes, of sound mechanical and electrical construction and made of materials with adequate strength and
32、 of suitable quality; harmful materials, such as asbestos, are not used as part of the machine; components are kept in good repair and working order, so that the characteristics, within the specified limits as stated in the maintenance manual, remain despite wear; by design of the load bearing eleme
33、nts, a safe operation of the machine is assured for loading ranging from zero to 100 % of the rated capacities; the equipment has been designed for operation with an ambient temperature between 25 C and 40 C; specific uses and operating conditions of the machinery are taken into account by negotiati
34、on between the manufacturer and the user (for example: type of waste, extended temperature range, type of driving conditions). The standard is designed for careful consideration by designers, manufacturers, suppliers and users of the front loaded RCV. Licensed CopyChinese University of Hong Kong, 11
35、/04/2009 07:21, Uncontrolled Copy, (c) BSI BS EN 1501-3:2008 EN 1501-3:2008 (E) 6 1 Scope This standard applies to front loaded refuse collection vehicles, as defined in 3.2, and specifies their technical requirements. This standard deals with all significant hazards, hazardous situations and events
36、 relevant to the front loaded RCV, when it is used as intended and under conditions of misuse which are reasonably foreseeable by the manufacturer (see Clause 4). This standard part 3 describes and gives the requirements of the front loaded RCV and the associated lifting device(s) and refers to part
37、 4 of this series of standards for the noise test code. Examples for standard types of front loaded refuse collection vehicles are given in Annex C. This European Standard is not applicable to: operation in severe conditions (e.g. extreme environmental conditions such as: temperatures below 25 C and
38、 above 40 C, corrosive environment, tropical environment, lightning, wind velocity in excess of 75 km/h); operation subject to special rules (e.g. potentially explosive atmospheres, contaminating environments); transportation of passengers, lifting of persons; loading by crane; loading by satellite
39、vehicle; containers other than defined in EN 840-1 to -4, EN 12574-1 to -3 and type B of EN 13071; handling of loads the nature of which could lead to dangerous situations such as hot wastes, acids and bases, radioactive materials, especially fragile loads, explosives. This document is not applicabl
40、e to machinery which is manufactured before the date of its publication by CEN. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the re
41、ferenced document (including any amendments) applies. EN 294, Safety of machinery - Safety distance to prevent danger zones being reached by the upper limbs EN 349, Safety of machinery - Minimum gaps to avoid crushing of parts of the human body EN 574, Safety of machinery - Two-hand control devices
42、- Functional aspects - Principles for design EN 811, Safety of machinery - Safety distances to prevent danger zones being reached by the lower limbs EN 840-1, Mobile waste containers - Part 1: Containers with 2 wheels with a capacity up to 400 l for comb lifting devices, dimensions and design EN 840
43、-2, Mobile waste containers - Part 2: Containers with 4 wheels with a capacity up to 1 300 l with flat lid(s), for trunnion and/or comb lifting devices - Dimensions and design EN 840-3, Mobile waste containers - Part 3: Containers with 4 wheels with a capacity up to 1 300 l with dome lid(s), for tru
44、nnion and/or comb lifting devices - Dimensions and design Licensed CopyChinese University of Hong Kong, 11/04/2009 07:21, Uncontrolled Copy, (c) BSI BS EN 1501-3:2008 EN 1501-3:2008 (E) 7 EN 840-4, Mobile waste containers - Part 4: Containers with 4 wheels with a capacity up to 1 700 l with flat lid
45、(s), for wide trunnion or BG- and/or wide comb lifting devices - Dimensions and design EN 842, Safety of machinery - Visual danger signals - General requirements, design and testing EN 894-1, Safety of machinery - Ergonomics requirements for the design of displays and control actuators - Part 1: Gen
46、eral principles for human interactions with displays and control actuators EN 894-2, Safety of machinery - Ergonomics requirements for the design of displays and control actuators - Part 2: Displays EN 894-3, Safety of machinery - Ergonomics requirements for the design of displays and control actuat
47、ors - Part 3: Control actuators EN 953, Safety of machinery - Guards - General requirements for the design and construction of fixed and movable guards EN 982, Safety of machinery - Safety requirements for fluid power systems and their components - Hydraulics EN 983, Safety of machinery - Safety req
48、uirements for fluid power systems and their components - Pneumatics EN 1032, Mechanical vibration - Testing of mobile machinery in order to determine the vibration emission value EN 1037, Safety of machinery - Prevention of unexpected start-up EN 1050:1996, Safety of machinery - Principles for risk
49、assessment EN 1088:1995, Safety of machinery - Interlocking devices associated with guards - Principles for design and selection EN 1501-4, Refuse collection vehicles and their associated lifting devices - General requirements and safety requirements - Part 4: Noise test code for refuse collection vehicles EN 1837, Safety of machinery - Integral lighting of machines EN 12574-1, Stationary waste containers - Part 1: Containers with a capacity up to 10 000 l with flat or dome lid(s), f
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