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1、BS EN 15635:2008 ICS 53.080 NO COPYING WITHOUT BSI PERMISSION EXCEPT AS PERMITTED BY COPYRIGHT LAW BRITISH STANDARD Steel static storage systems Application and maintenance of storage equipment Licensed Copy: London South Bank University, South Bank University, 02/02/2009 03:41, Uncontrolled Copy, (
2、c) BSI This British Standard was published under the authority of the Standards Policy and Strategy Committee on 31 January 2009 BSI 2009 ISBN 978 0 580 55991 4 Amendments/corrigenda issued since publication DateComments BS EN 15635:2008 National foreword This British Standard is the UK implementati
3、on of EN 15635:2008. The UK participation in its preparation was entrusted to Technical Committee MHE/8, Steel shelving, bins and lockers. A list of organizations represented on this committee can be obtained on request to its secretary. This publication does not purport to include all the necessary
4、 provisions of a contract. Users are responsible for its correct application. Compliance with a British Standard cannot confer immunity from legal obligations. Licensed Copy: London South Bank University, South Bank University, 02/02/2009 03:41, Uncontrolled Copy, (c) BSI BS EN 15635:2008 EUROPEAN S
5、TANDARD NORME EUROPENNE EUROPISCHE NORM EN 15635 November 2008 ICS 53.080 English Version Steel static storage systems - Application and maintenance of storage equipment Systmes de stockage statiques en acier - Utilisation et maintenance de systme de stockage Ortsfeste Regalsysteme aus Stahl - Anwen
6、dung und Wartung von Lagereinrichtungen This European Standard was approved by CEN on 5 October 2008. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. U
7、p-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation
8、under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Gree
9、ce, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMIT EUROPEN DE NORMALISATION EUROPISCHES KOMITEE FR NORMUNG Manageme
10、nt Centre: rue de Stassart, 36 B-1050 Brussels 2008 CENAll rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 15635:2008: E Licensed Copy: London South Bank University, South Bank University, 02/02/2009 03:41, Uncontrolled Copy, (c) BSI BS EN
11、 15635:2008 EN 15635:2008 (E) 2 Contents Page Foreword4 0 Introduction5 1 Scope 6 2 Normative references6 3 Terms and definitions .6 4 Operational requirements.9 4.1 System requirements 9 4.2 Storage systems planning9 5 Important data of relevance to the user 9 6 Assembly and installation 10 6.1 Ski
12、lls required and provision of instructions .10 6.2 Installation quality and structural design .10 6.3 Aspects of installation work to be observed 11 7 Changes to the storage equipment configuration .12 8 Use of the storage equipment13 8.1 General safety13 8.1.1 Person responsible for storage equipme
13、nt safety PRSES .13 8.1.2 Safe load warning notices 13 8.1.3 Training.13 8.1.4 Access to storage levels.13 8.2 Pallet or load carrying accessories .13 8.2.1 Loading.13 8.2.2 Pallet requirements14 8.2.3 Special load make up accessories and loads.14 8.2.4 Precautions necessary for the use of weak pall
14、ets and pallets spanning in the incorrect direction15 8.3 Unit load15 8.3.1 Weight.15 8.3.2 Load stability15 8.3.3 Unit load clearances15 8.4 Unit load handling16 8.4.1 Placement of loads16 8.4.2 Damage to storage equipment.16 8.4.3 Timber pallet usage.16 8.4.4 Load make up accessory positioning on
15、supports16 8.4.5 Pallet positioning on the floor17 8.4.6 Aisle obstructions17 8.4.7 Handling on raised storage areas or on storage equipment supported floors.17 8.4.8 Operating aisle clearances.18 8.5 Placement on adjustable pallet racking 19 8.6 Placement in drive-in racking.20 8.6.1 Placement.20 8
16、.6.2 Loading and unloading sequence for drive-in-racking21 8.6.3 Use of drive-through racking access routes by trucks .22 8.7 Truck mast stiffness and floor flatness.22 9 Safety of storage equipment in use and evaluation of damaged components.23 9.1 Procedures.23 Licensed Copy: London South Bank Uni
17、versity, South Bank University, 02/02/2009 03:41, Uncontrolled Copy, (c) BSI BS EN 15635:2008 EN 15635:2008 (E) 3 9.2 Users responsibilities23 9.3 Reduction of safety level (margin of safety) due to damage24 9.4 Inspection of storage equipment.24 9.4.1 General .24 9.4.2 Inspection.25 9.4.3 Inspectio
18、n of automated systems .25 9.4.4 Damage investigation .26 9.4.5 Damage control procedures.26 9.4.6 Inspection for overload damage to beams, cantilevers or shelves .26 9.4.7 Inspection of beam connector locks.27 9.4.8 Inspection of frame uprights for out of verticality.27 9.4.9 Inspection of guidance
19、 systems for VNA trucks28 9.5 Rules for the measurement and classification of damage to uprights and bracings28 9.5.1 Measuring method for upright damage and residual deformation limits, typical for APR systems 28 9.5.2 GREEN LEVEL - requiring surveillance only29 9.5.3 AMBER RISK hazardous damage re
20、quiring action as soon as possible .29 9.5.4 RED RISK very serious damage requiring immediate action30 9.6 Rules for the evaluation of damage to pallet rack beams.30 9.7 Damage action procedures 30 9.7.1 Replacement of damaged components 30 9.7.2 Typical damage patterns 30 9.7.3 Inspection procedure
21、 flowchart, Inspection Evaluation Action.30 10 Changes that require a safety review of storage operations31 Annex A (informative) Suppliers responsibilities.33 Annex B (informative) Examples of typical load warning notices.34 B.1 Load warning notices34 B.2 Load warning notice layout34 B.3 Training.3
22、4 B.4 Display34 B.5 Checking load warning notice information.34 B.6 Equipment inspections.34 B.7 Sizes34 Annex C (informative) Pallet damage49 Annex D (informative) Safety of storage equipment in use and evaluation of damaged components .51 D.1 Reduction in margin of safety of damaged racking uprigh
23、ts or bracing members .51 D.2 Storage equipment inspections.53 D.2.1 General .53 D.2.2 Inspection schedules54 D.2.3 Inspection for overloading of beams, cantilevers or shelves.54 Annex E (informative) Use of the storage equipment Method of placement and orientation56 E.1 General .56 E.2 Placement an
24、d asymmetric loading 56 E.3 Unevenly distributed loading on pallets or other media.58 E.4 Incorrect placement of unit loads59 E.5 Correct and incorrect location of unit loads.59 Bibliography61 Licensed Copy: London South Bank University, South Bank University, 02/02/2009 03:41, Uncontrolled Copy, (c
25、) BSI BS EN 15635:2008 EN 15635:2008 (E) 4 Foreword This document (EN 15635:2008) has been prepared by Technical Committee CEN/TC 344 “Steel static storage systems”, the secretariat of which is held by UNI. This European Standard shall be given the status of a national standard, either by publicatio
26、n of an identical text or by endorsement, at the latest by May 2009, and conflicting national standards shall be withdrawn at the latest by May 2009. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be
27、held responsible for identifying any or all such patent rights. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finl
28、and, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and the United Kingdom. Licensed Copy: London South Bank University, South Bank University, 02/02/2009
29、03:41, Uncontrolled Copy, (c) BSI BS EN 15635:2008 EN 15635:2008 (E) 5 0 Introduction 0.1 Structural Eurocodes for load-bearing structures and buildings The Commission of the European Communities (CEC) initiated the work of establishing a set of harmonized technical rules for the design of building
30、and civil engineering works, which would initially serve as an alternative to the different rules in force in the various member states and would ultimately replace them. These technical rules are known as the “Structural Eurocodes“. Because the determination of the safe load-bearing capacity of sta
31、tic storage systems is a structural engineering task, the Eurocodes are relevant, particularly EN 1993-1-1 and EN 1993-1-3, as far as the design is concerned. The codes and guidelines produced by CEN/TC 344 are intended to amplify and clarify the requirements of the Eurocodes since they particularly
32、 apply to design while specification, installation and application and maintenance are considered as special requirements for racking and shelving products. This European Standard considers application and maintenance. 0.2 Additional European Standards for racking and shelving Due to the differences
33、 in the shape of structural components, detailing and connection types, additional technical information to the Eurocodes is required in order to provide state of the art guidance. This guidance is for the client or consultant specifying the requirement, the designer producing a sound structural des
34、ign, the installer building the structure and the user who operates and maintains the structure in accordance with the design specification. This together with the need to provide harmonized design rules, is the reason that the European Racking Federation (ERF) has taken the initiative to support th
35、is development of a range of European Standards for specific types of racking and shelving used in specific applications (see bibliography). 0.3 Additional information specific to EN 15635 This European Standard gives additional information to that in Eurocodes EN 1990 and EN 1991, to be used in the
36、 structural design of storage systems (see also prEN 15512) and is intended for use by: a) committees drafting design related product, testing and execution standards; b) clients (e.g. for the formulation of their specific requirements); c) specifiers, designers, suppliers, installers and end users
37、of the product; d) relevant building control authorities. Expertise in the technical properties of racking components and knowledge of the specific methods of calculation to determine the safe load carrying capacity data for the products shall be available normally from the manufacturer of that prod
38、uct. These standardized products can have infinite variation in their configuration. Structural engineering in steel requires special attention for the cold formed sections normally in use and for flexural and (overall) frame instability. Users should refer to prEN 15512 for more information on thes
39、e aspects. Users of storage equipment should refer to EN 15629 to ensure that the specified layout and configuration is not in conflict with the methods of operation, ensuring safe operating conditions in the workplace. This European Standard deals with these user-defined aspects. A clear user speci
40、fication for the provision of a safe storage equipment design is an essential basis to provide and complement safe working conditions. This European Standard is also relevant to specifiers and suppliers. Licensed Copy: London South Bank University, South Bank University, 02/02/2009 03:41, Uncontroll
41、ed Copy, (c) BSI BS EN 15635:2008 EN 15635:2008 (E) 6 1 Scope This European Standard gives guidelines for operational aspects relevant to structural safety of storage systems. Such systems operate with heavy mechanical handling equipment working in close proximity to static storage equipment. This E
42、uropean Standard minimizes the risk and consequences of unsafe operation or damage to the structure. Some other forms of storage equipment are only partially covered and further consideration, beyond the scope of this European Standard, can be required. This European Standard gives guidance in conju
43、nction with prEN 15512, EN 15620, and EN 15629 to ensure that the specifier, user and designer are aware of the constraints in each others area to allow a safe design to be produced. This European Standard specifically excludes storage equipment manufactured form materials other than steel (except f
44、or certain accessories) and equipment intended to be used for domestic storage purposes 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition o
45、f the referenced document (including any amendments) applies. EN 15629, Steel static storage systems The specification of storage equipment EN 15620, Steel static storage systems Adjustable pallet racking Tolerances, deformations and clearances 3 Terms and definitions For the purposes of this docume
46、nt, the following terms and definitions apply. 3.1 adjustable pallet racking APR steelwork structure consisting of frames and beams adjustable in height, specifically designed to support load make up accessories and unit loads 3.2 allowable loading beam, frame or shelf safe load capacity indicated b
47、y the storage equipment supplier to the user on the safe load warning notices based upon the data supplied by the specifier 3.3 bay load total allowable weight of all the unit loads in a bay of racking not including any unit loads that can be stored on the floor of the bay 3.4 clearance nominal dime
48、nsion between items 3.5 compartment load load, which can be loaded into one compartment of a rack or shelving structure from one side Licensed Copy: London South Bank University, South Bank University, 02/02/2009 03:41, Uncontrolled Copy, (c) BSI BS EN 15635:2008 EN 15635:2008 (E) 7 3.6 competent pe
49、rson person who by means of a combination of training, experience and education has the knowledge to carry out the task and safety requirements effectively 3.7 crane racking pallet racking arranged as a very narrow aisle system and operated by a stacker crane running on a rail and laterally supported by the racking structure 3.8 frame load total allowable weight of all the loads transmitted to the frame by the members attached to the frame 3.9 foundation floor construction on which the equipment is erected and to which it is fixed to provide anchorage and
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