DEP 62.10.08.11-Gen.pdf
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1、MANUAL INSPECTION AND FUNCTIONAL TESTING OF INSTRUMENTS DEP 62.10.08.11-Gen. December 1997 DESIGN AND ENGINEERING PRACTICE This document is confidential. Neither the whole nor any part of this document may be disclosed to any third party without the prior written consent of Shell International Oil P
2、roducts B.V. and Shell International Exploration and Production B.V., The Hague, The Netherlands. The copyright of this document is vested in these companies. All rights reserved. Neither the whole nor any part of this document may be reproduced, stored in any retrieval system or transmitted in any
3、form or by any PDF created with pdfFactory Pro trial version means (electronic, mechanical, reprographic, recording or otherwise) without the prior written consent of the copyright owners. PDF created with pdfFactory Pro trial version PREFACE DEP (Design and Engineering Practice) publications refl
4、ect the views, at the time of publication, of: Shell International Oil Products B.V. (SIOP) and Shell International Exploration and Production B.V. (SIEP) and Shell International Chemicals B.V. (SIC) The Hague, The Netherlands, and other Service Companies. They are based on the experience acquired d
5、uring their involvementwith the design, construction, operation and maintenance of processing units and facilities, and they are supplemented with the experience of Group Operating companies. Where appropriate they are based on, or reference is made to, national and international standards and codes
6、 of practice. The objective is to set the recommendedstandard for good design and engineeringpractice applied by Group companies operating an oil refinery, gas handling installation, chemical plant, oil and gas production facility, or any other such facility, and thereby to achieve maximum technical
7、 and economic benefit from standardization. The information set forth in these publications is provided to users for their consideration and decision to implement. This is of particular importance where DEPs may not cover every requirement or diversity of condition at each locality. The system of DE
8、Ps is expected to be sufficiently flexible to allow individual operating companies to adapt the information set forth in DEPs to their own environment and requirements. When Contractors or Manufacturers/Suppliers use DEPs they shall be solely responsible for the quality of work and the attainment of
9、 the required design and engineering standards. In particular, for those requirements not specifically covered, the Principal will expect them to follow those design and engineering practices which will achieve the same level of integrity as reflected in the DEPs. If in doubt, the Contractor or Manu
10、facturer/Supplier shall, without detracting from his own responsibility, consult the Principal or its technical advisor. The right to use DEPs is granted by SIOP, SIEP or SIC, in most cases under Service Agreements primarily with companies of the Royal Dutch/Shell Group and other companies receiving
11、 technical advice and services from SIOP, SIEP or SIC. Consequently, three categories of users of DEPs can be distinguished: 1)Operating companies having a Service Agreement with SIOP, SIEP, SIC or other Service Company. The use of DEPs by these Operating companies is subject in all respects to the
12、terms and conditions of the relevant Service Agreement. 2)Other parties who are authorized to use DEPs subject to appropriate contractual arrangements. 3)Contractors/subcontractors and Manufacturers/Suppliers under a contract with users referred to under 1) or 2) which requires that tenders for proj
13、ects, materials supplied or - generally - work performed on behalf of the said users comply with the relevant standards. Subject to any particular terms and conditions as may be set forth in specific agreements with users, SIOP, SIEP and SIC disclaim any liability of whatsoever nature for any damage
14、 (including injury or death) suffered by any company or person whomsoever as a result of or in connection with the use, application or implementation of any DEP, combination of DEPs or any part thereof. The benefit of this disclaimer shall inure in all respects to SIOP, SIEP, SIC and/or any company
15、affiliated to these companies that may issue DEPs or require the use of DEPs. Without prejudice to any specific terms in respect of confidentiality under relevant contractual arrangements, DEPs shall not, without the prior written consent of SIOP and SIEP, be disclosed by users to any company or per
16、son whomsoever and the DEPs shall be used exclusively for the purpose for which they have been provided to the user. They shall be returned after use, including any copies which shall only be made by users with the express prior written consent of SIOP and SIEP. The copyright of DEPs vests in SIOP a
17、nd SIEP. Users shall arrange for DEPs to be held in safe custody and SIOP or SIEP may at any time require information satisfactory to them in order to ascertain how users implement this requirement. All administrative queries should be directed to the DEP Administrator in SIOP. NOTE: In addition to
18、DEP publications there are Standard Specifications and Draft DEPs for Development (DDDs). DDDs generally introduce new procedures or techniques that will probably need updating as further experience develops during their use. The above requirements for distribution and use of DEPs are also applicabl
19、e to Standard Specifications and DDDs. Standard Specifications and DDDs will gradually be replaced by DEPs. DEP 62.10.08.11-Gen. December 1997 Page 2 PDF created with pdfFactory Pro trial version TABLE OF CONTENTS 1.INTRODUCTION .4 1.1SCOPE 4 1.2DISTRIBUTION, INTENDED USE AND REGULATORY CONSIDERATI
20、ONS4 1.3DEFINITIONS 4 2.QUALITY PLAN 6 3.FACTORY ACCEPTANCE TEST (FAT) .8 4.INCOMING MATERIALS AT THE WAREHOUSE 9 5.WORKSHOP, TOOLS AND TEST EQUIPMENT 10 6.TRACEABILITY OF CALIBRATIONS .11 7.FIELD INSPECTION - SCOPE AND PROCEDURES. 12 8.INTERNAL FUNCTION CHECK .13 9.OPERATIONAL FUNCTION CHECKS .14 1
21、0.REFERENCES 15 APPENDICES APPENDIX 1OVERVIEW OF ACTIVITIES AND RELATED QUALITY DOCUMENTS16 APPENDIX 2EXAMPLE OF INSPECTION SCHEME17 APPENDIX 3LIST OF TYPICAL TEST EQUIPMENT FOR A FIELD INSTRUMENT WORKSHOP 18 APPENDIX 4EXAMPLES OF FIELD INSPECTION ITEMS 19 DEP 62.10.08.11-Gen. December 1997 Page 3 P
22、DF created with pdfFactory Pro trial version 1.INTRODUCTION 1.1SCOPE This DEP specifies requirements and gives recommendations for inspection and testing of instruments, before and after installation, during the construction and start-up phases of new plants or after planned shutdowns. It deals wit
23、h activities and requirements to confirm that instrumentationconforms tothe Principalsrequirementsand isinstalledand functioning according to the approved engineering/construction drawings and data. The DEP is a guide for the whole process in managing the quality, time and cost of verifying that ins
24、trumentation performs as it should. It provides the users with relevant details, or a way to find any details, that support and contribute to the preparation of an overall plan. This DEP is a revision of the DEP with the same number dated October 1987 and also replaces DEP 62.10.09.11-Gen which is n
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