DEP 70.08.10.11-Gen.pdf
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1、MANUAL EQUIPMENT AND TOOLS FOR MAINTENANCE: Mechanical Maintenance Equipment, Tools and Bolt Tensioning DEP 70.08.10.11-Gen. December 1998 DESIGN AND ENGINEERING PRACTICE This document is confidential. Neither the whole nor any part of this document may be disclosed to any third party without the pr
2、ior written consent of Shell International Oil Products B.V. and Shell International Exploration and Production B.V., The Hague, The Netherlands. The copyright of this document is vested in these companies. All rights reserved. Neither the whole nor any part of this document may be reproduced, store
3、d in any retrieval system or transmitted in any form or by any means (electronic, mechanical, reprographic, recording or otherwise) without the prior written consent of the copyright owners. PDF created with pdfFactory Pro trial version PREFACE DEP (Design and Engineering Practice) publications ref
4、lect the views, at the time of publication, of: Shell International Oil Products B.V. (SIOP) and Shell International Exploration and Production B.V. (SIEP) and Shell International Chemicals B.V. (SIC) The Hague, The Netherlands, and other Service Companies. They are based on the experience acquired
5、during their involvementwith the design, construction, operation and maintenance of processing units and facilities, and they are supplemented with the experience of Group Operating companies. Where appropriate they are based on, or reference is made to, national and international standards and code
6、s of practice. The objective is to set the recommendedstandard for good design and engineeringpractice applied by Group companies operating an oil refinery, gas handling installation, chemical plant, oil and gas production facility, or any other such facility, and thereby to achieve maximum technica
7、l and economic benefit from standardization. The information set forth in these publications is provided to users for their consideration and decision to implement. This is of particular importance where DEPs may not cover every requirement or diversity of condition at each locality. The system of D
8、EPs is expected to be sufficiently flexible to allow individual operating companies to adapt the information set forth in DEPs to their own environment and requirements. When Contractors or Manufacturers/Suppliers use DEPs they shall be solely responsible for the quality of work and the attainment o
9、f the required design and engineering standards. In particular, for those requirements not specifically covered, the Principal will expect them to follow those design and engineering practices which will achieve the same level of integrity as reflected in the DEPs. If in doubt, the Contractor or Man
10、ufacturer/Supplier shall, without detracting from his own responsibility, consult the Principal or its technical advisor. The right to use DEPs is granted by SIOP, SIEP or SIC, in most cases under Service Agreements primarily with companies of the Royal Dutch/Shell Group and other companies receivin
11、g technical advice and services from SIOP, SIEP or SIC. Consequently, three categories of users of DEPs can be distinguished: 1)Operating companies having a Service Agreement with SIOP, SIEP, SIC or other Service Company. The use of DEPs by these Operating companies is subject in all respects to the
12、 terms and conditions of the relevant Service Agreement. 2)Other parties who are authorized to use DEPs subject to appropriate contractual arrangements. 3)Contractors/subcontractors and Manufacturers/Suppliers under a contract with users referred to under 1) or 2) which requires that tenders for pro
13、jects, materials supplied or - generally - work performed on behalf of the said users comply with the relevant standards. Subject to any particular terms and conditions as may be set forth in specific agreements with users, SIOP, SIEP and SIC disclaim any liability of whatsoever nature for any damag
14、e (including injury or death) suffered by any company or person whomsoever as a result of or in connection with the use, application or implementation of any DEP, combination of DEPs or any part thereof. The benefit of this disclaimer shall inure in all respects to SIOP, SIEP, SIC and/or any company
15、 affiliated to these companies that may issue DEPs or require the use of DEPs. Without prejudice to any specific terms in respect of confidentiality under relevant contractual arrangements, DEPs shall not, without the prior written consent of SIOP and SIEP, be disclosed by users to any company or pe
16、rson whomsoever and the DEPs shall be used exclusively for the purpose for which they have been provided to the user. They shall be returned after use, including any copies which shall only be made by users with the express prior written consent of SIOP and SIEP. The copyright of DEPs vests in SIOP
17、and SIEP. Users shall arrange for DEPs to be held in safe custody and SIOP or SIEP may at any time require information satisfactory to them in order to ascertain how users implement this requirement. All administrative queries should be directed to the DEP Administrator in SIOP. NOTE: In addition to
18、 DEP publications there are Standard Specifications and Draft DEPs for Development (DDDs). DDDs generally introduce new procedures or techniques that will probably need updating as further experience develops during their use. The above requirements for distribution and use of DEPs are also applicab
19、le to Standard Specifications and DDDs. Standard Specifications and DDDs will gradually be replaced by DEPs. DEP 70.08.10.11-Gen. December 1998 Page 2 PDF created with pdfFactory Pro trial version TABLE OF CONTENTS 1.INTRODUCTION .4 1.1GENERAL4 1.2DISTRIBUTION, INTENDED USE AND REGULATORY CONSIDERA
20、TIONS4 1.3DEFINITIONS 4 1.4CROSS-REFERENCES 4 1.5SUMMARY OF MAIN CHANGES4 2.GENERAL .5 3.WORKSHOP AND SERVICE CENTRES6 3.1GENERAL6 3.2CENTRALIZATION 6 3.3LOCATION 6 3.4SIZE AND LAYOUT.6 3.5MAIN ACTIVITIES .7 3.6MAIN FACILITIES7 3.7MAINTENANCE EQUIPMENT AND TOOLS.8 4.WORKSHOP EQUIPMENT AND TOOLS.9 4.
21、1WORKSHOP MACHINES9 4.2WELDING EQUIPMENT9 4.3LIST OF WORKSHOP EQUIPMENT SUGGESTED FOR A MEDIUM SIZE SITE.9 5.FIELD TOOLS AND EQUIPMENT 11 5.1GENERAL11 6.MOBILE AND HEAVY MAINTENANCE EQUIPMENT . 12 6.1GENERAL12 6.2LIST OF HEAVY AND/OR MOBILE EQUIPMENT 12 7.REFERENCES 14 APPENDICES APPENDIX 1TYPICAL L
22、AYOUT OF MAINTENANCE WORKSHOP 15 APPENDIX 2DESCRIPTION OF WORKSHOP ITEMS .16 APPENDIX 3DESCRIPTION OF FIELD TOOLS.29 APPENDIX 4BOLT TENSIONING EQUIPMENT .37 DEP 70.08.10.11-Gen. December 1998 Page 3 PDF created with pdfFactory Pro trial version 1.INTRODUCTION 1.1GENERAL This DEP specifiesrequiremen
23、tsand givesrecommendations for the selectionof equipment and tools to cover a normal range of mechanical maintenance work on new and existing oil refineries, chemical and gas plants. This is a revision of the DEP of the same number dated April 1990; a summary of the main changes is given in (1.5). 1
24、.2DISTRIBUTION, INTENDED USE AND REGULATORY CONSIDERATIONS Unless otherwise authorised by SIOP/SIEP, the distribution of this DEP is confined to companies forming part of the Royal Dutch/Shell Group or managed by a Group company, and to Contractors nominated by them (i.e. the distribution code is “C
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