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1、SAE Technical Standards Board Rules provide that: “This report is published by SAE to advance the state of technical and engineering sciences. The use of this report is entirely voluntary, and its applicability and suitability for any particular use, including any patent infringement arising therefr
2、om, is the sole responsibility of the user.” SAE reviews each technical report at least every five years at which time it may be reaffirmed, revised, or cancelled. SAE invites your written comments and suggestions. Copyright 2001 Society of Automotive Engineers, Inc. All rights reserved.Printed in U
3、.S.A. TO PLACE A DOCUMENT ORDER: (724) 776-4970 FAX: (724) 776-0790 SAE WEB ADDRESS: http:/www.sae.org 400 Commonwealth Drive, Warrendale, PA 15096-0001 AEROSPACE STANDARD AS9003 Issued2001-10 Inspection and Test Quality System FOREWORD The supplier is to maintain an effective quality system derived
4、 from AS9100 to ensure product annd process integrity. The intent of AS9100 Less Than, Inspection and Test Quality System is to ensure that the inspection, conformity, and airworthiness of products are maintained. TABLE OF CONTENTS 1.SCOPE.3 2.NORMATIVE REFERENCES.3 3.DEFINITIONS.3 4.QUALITY SYSTEM
5、REQUIREMENTS.3 4.1Management Responsibility.3 4.2Quality System.3 4.3Contract Review 3 4.4Design Control.4 4.5Document and Data Control4 4.6Purchasing.4 4.7Control of Customer-Supplied Product4 4.8Product Identification and Traceability.4 4.9Process Control.5 4.10 Inspection and Testing.5 4.11 Contr
6、ol of Inspection, Measuring, and Test Equipment.6 4.12 Inspection and Test Status.6 4.13 Control of Nonconforming Product 6 4.14 Corrective Action .7 4.15 Handling, Storage, Packaging, Preservation, and Delivery.7 4.16 Control of Quality Records.7 -,-,- SAE AS9003 - 2 - TABLE OF CONTENTS (Continued)
7、 4.17 Internal Quality Assessment7 4.18 Training8 4.19 Servicing 8 4.20 Statistical Techniques.8 -,-,- SAE AS9003 - 3 - 1.SCOPE: This document contains the minimum requirements for supplier Inspection and Test Quality System. It is emphasized that the quality system requirements specified in this st
8、andard are complementary (not alternative) to the contractual and applicable law and regulatory requirements. 2.NORMATIVE REFERENCES: (See AS9100 for applicability) 3.DEFINITIONS: For the purposes of this document, the definitions are given in the International Standard ISO 8402. 4.QUALITY SYSTEM RE
9、QUIREMENTS: 4.1Management Responsibility: 4.1.1The suppliers management shall define and document its policy for quality, including objectives for quality and commitment to quality. They shall also ensure that the policy is implemented, maintained at all levels of the organization, and accessible to
10、 all employees. 4.1.2The supplier shall define and document the responsibility and authority of personnel who perform work affecting quality and for ensuring that the quality system is established, effectively implemented, and maintained. 4.2Quality System: 4.2.1The supplier shall establish, documen
11、t and maintain a quality system as a means of ensuring that product conforms to specified requirements. The supplier shall prepare a quality manual covering the requirements of this document. The quality manual shall include or reference the quality system procedures. A flow down of the requirements
12、 from this document through the suppliers documented procedures must be shown. 4.2.2The supplier shall ensure that the quality system procedures are readily available to supplier personnel who are responsible for ensuring compliance with requirements, and to customer and/or regulatory agency represe
13、ntatives. 4.3Contract Review: The supplier shall establish and maintain documented procedures for contract review. Before acceptance of a contract, contract change notice or other required change, the supplier shall: a.Determine that the requirements are adequately defined and documented. b.Determin
14、e that they have the capacity and capability to meet all contract requirements. c.Records of contract reviews shall be maintained -,-,- SAE AS9003 - 4 - 4.4Design Control: The scope of Less Than AS9100 does not include quality system requirements for design control. 4.5Document and Data Control: 4.5
15、.1The supplier shall establish and maintain documented procedures to control all documents and data and to ensure that only approved, released, pertinent revisions are available, including those in electronic format. 4.5.2The supplier shall establish a process to ensure the timely review, distributi
16、on, implementation, and maintenance of all authorized and released drawings, standards, specifications, planning and changes. The supplier shall maintain a record of change incorporation and, when required, shall coordinate these incorporations with the customer and/or regulatory authority. 4.6Purch
17、asing: 4.6.1The supplier shall establish and maintain documented procedures to ensure that the purchased product meets specified requirements. 4.6.2Purchase documents shall clearly define the product ordered, including the applicable drawings, specifications, processing requirements, and other relev
18、ant data. 4.6.3Purchased products shall be verified upon receipt or at the subcontractors facility before shipment. 4.6.4The supplier shall include right-of-entry provisions in any subcontract. These provisions shall allow the supplier, its customers, and regulatory agencies to determine and verify
19、the quality of work, records, and material at any place, including the plant of the subcontractor. 4.6.5The supplier shall regularly review and evaluate the quality performance of its subcontractors and take appropriate actions. 4.6.6The supplier shall ensure, when required, that both the supplier a
20、nd their subcontractors use customer-approved special process sources. 4.6.7The supplier shall have a process for evaluating and approving their subcontractors and shall maintain a list of those subcontractors. 4.7Control of Customer-Supplied Product: The supplier shall establish and maintain docume
21、nted procedures for the control, verification, storage, and maintenance of customer-supplied products. 4.8Product Identification and Traceability: The supplier shall establish and maintain documented procedures for identifying a product or lot by suitable means from receipt and during all stages of
22、production, delivery, and installation. -,-,- SAE AS9003 - 5 - 4.9Process Control: 4.9.1The supplier shall establish and maintain documented procedures that define the method for controlling manufacturing, applicable service, production and installation processes. 4.9.2The supplier shall prepare, ma
23、intain, and monitor manufacturing work instructions (e.g., manufacturing plans, traveler, router, work order, process cards) reflecting requirements. 4.9.3The supplier shall maintain accountability and configuration control of all parts during all phases of production. 4.9.4The supplier shall docume
24、nt and maintain control of split order quantities. 4.9.5When customer approval of a process or processor is required, the supplier shall use only customer-approved sources. 4.9.6The supplier shall have procedures and maintain records that demonstrate care and control of tooling, including customer s
25、upplied tooling. 4.10 Inspection and Testing: 4.10.1 The supplier shall establish and maintain documented procedures for inspection and test activities that verify product compliance with specifications. 4.10.2 The supplier shall inspect the product to ensure that it conforms to the purchase order o
26、r contract, drawing, and specifications. 4.10.3 When certification test reports are utilized to accept material, the supplier shall assure that data in said reports are acceptable per applicable specifications. The supplier shall periodically validate test reports. 4.10.4 The supplier shall perform
27、final inspections and verify that all inspections and tests have been completed. 4.10.5 First Article Inspection: The suppliers system shall provide a process, as appropriate, for the inspection, verification, and documentation of the first production article. First Article Inspection documentation
28、shall be retained (see 4.16) and shall include a list of the characteristics required by the design data and any required tolerances, the actual results, and when testing is required, the results of the test. The First Article Inspection shall be updated to include changes to production processes or
29、 product configuration. Guidance for the performance of First Article Inspection is provided in AS9102, First Article Inspection. -,-,- SAE AS9003 - 6 - 4.11 Control of Inspection, Measuring, and Test Equipment: 4.11.1 The supplier shall establish and maintain documented procedures to control, calib
30、rate, and maintain all inspection, measuring, and test equipment that can affect product quality, including test software and personally owned equipment, and customer-supplied equipment. 4.11.2 Calibrations shall be traceable to internationally or nationally recognized standards. Where no such stand
31、ards exist, the basis used for calibration shall be documented. 4.11.3 Equipment shall be identified with suitable indicators or an approved identification record of the calibration status. 4.11.4 The supplier shall assess the validity of previous inspection results when equipment is found to be fau
32、lty or out of calibration and shall recall the product for reinspection when the assessment indicates the result may be a nonconforming product. 4.12 Inspection and Test Status: 4.12.1 The supplier shall establish and maintain a documented process for identification of inspection and test status. 4.
33、12.2 The inspection and test status of a product shall be identified by suitable means, which indicate the conformance or nonconformance of a product with regard to the inspection and tests performed. 4.12.3 The inspection and test status of a product shall be traceable to the individual performing
34、the acceptance. 4.13 Control of Nonconforming Product: 4.13.1 The supplier shall establish and maintain documented procedures for the identification, documentation, evaluation, segregation, disposition, and for notification to concerned parties of a nonconforming product. 4.13.2 The supplier procedu
35、res shall restrict the application of preliminary review on dispositions to “rework,” “regrade,” “scrap,” or “return to supplier,” or shall submit such to the customer for authorization to “repair” or “use as is.” 4.13.2.1 Procedures shall prohibit “regrade” dispositions on products of customer prop
36、rietary design. 4.13.2.2 Regrading Material: Product dispositioned for regrade requires a change in product identification to preclude the products original use. Adequate test reports and certifications shall reflect the regrading. -,-,- SAE AS9003 - 7 - 4.13.2.3 Unless otherwise restricted in the c
37、ontract, a supplier-designed product that is controlled by means of a customer specification may be dispositioned by the supplier as use-as-is or repair, provided the nonconformity does not result in a departure from customer-specified requirements nor affect form, fit, function, reliability or main
38、tainability. 4.13.3 A repaired or reworked product shall be reinspected in accordance with documented instructions. 4.13.4 Scrap product or material shall be conspicuously and permanently marked or separated from production material until physically rendered useless for the original production. 4.13
39、.5 The supplier shall promptly notify the customer when it is discovered that a discrepant product has already been delivered. Notification shall include the concise description of discrepancy, parts and serial numbers affected, lot numbers, delivered quantities, and delivery dates. 4.14 Corrective
40、Action: 4.14.1 The supplier shall establish and maintain documented procedures for implementing corrective action. 4.14.2 When written corrective action is required, the response shall address immediate correction of the discrepancy, root cause, root cause correction, corrective action verification
41、plan, and follow-up and is to include a restatement of the finding. 4.15 Handling, Storage, Packaging, Preservation, and Delivery: The supplier shall establish and maintain documented procedures for handling, storage, packaging, preservation, and delivery of a product to prevent damage or deteriorat
42、ion. 4.16 Control of Quality Records: Quality records shall be: 4.16.1 Maintained to demonstrate conformance to specified requirements and the effective operation of the quality system. 4.16.2 Retained as specified by contract. 4.16.3 Available for customer and regulatory agency examination. 4.17 In
43、ternal Quality Assessment: The supplier shall perform scheduled, documented assessments that include its quality procedures and records in order to determine the effectiveness of its quality system. As appropriate, the assessments shall be performed by personnel independent of the function being ass
44、essed. -,-,- SAE AS9003 - 8 - 4.18 Training: Personnel performing specific assigned tasks shall be qualified on the basis of appropriate education, training, and/or experience. Training records for personnel affecting quality shall be maintained. 4.19 Servicing: The scope of Less Than AS9100 does no
45、t include quality system requirements for servicing. 4.20 Statistical Techniques: 4.20.1 The supplier shall give consideration to statistical techniques. The implementation and application of statistical control methods shall be documented. 4.20.2 When required by contract, a supplier that performs acceptance sampling shall have a customer- approved acceptance-sampling plan. PREPARED UNDER THE JURISDICTION OF SAE COMMITTEE G-14, AMERICAS AEROSPACE QUALITY GROUP -,-,-
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