FMEA实例(注塑企业)-最完整最典型最实用.xls
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1、XXX High Tech Plastic (Suzhou) Co.,Ltd XXX注注塑塑(苏苏州州)有有限限公公司司 潜潜在在过过程程失失效效模模式式及及后后果果分分析析(过过程程FMEA) Potential Process Failure Modes and Effects Analysis (PFMEA) FMEA编号(FMEA No.):FMEA-001 项目名称 Item Name: 过程责任部门 Responsible Department: Production, QA 页码 Page: Page 1 of 3 Pages 产品型号 Product Type: 关键日期 Ke
2、y date: 编制者/日期 Preparation/Date 核心小组 Core Team: 确认者/日期 Approved/Date 潜在失效模式 Potential Failure Modes 潜在失效后果 Potential Effect of Failure 严 重 度 S 级别 Class 潜在失效起因/机理 Origin/Mechanism of Potential Failure 频 度 O 现行预防过 程控制 现行探测过程 控制 探 测 度 D R O N 建议措施 Recommended Actions 责任和目标完 成日期 Responsibilit y & Target
3、 Date 措施执行结果 Executive Results of Actions 采取的措施 Actions Taken 严 重 度 S 频 度 O 探 测 度 D R O N 1. ICY Raw plastic material incorrect Influence optical function 8Shipment wrong1Material ICY Check labeling 216 Review and confirm ICY instruction Amelia Lu, WW26 ICY instruction81216 Influence optical functio
4、n 7 Material quality not good 1Material ICY Check COCA214ICY instruction71214 Influence optical function 4 Package damaged during shipment 1Material ICY Check packing 28ICY instruction4128 Packing tray: not END material Contaminate the products 3o Store for long time, or made of wrong material 3Mate
5、rial ICY Check surface resistance 218ICY instruction33218 2. Store Raw material handling not properly Influence optical function 5Material mixed3 Material labeling Check labeling 230 Review personnel instructions Production supervisor, WW26 Review personnel instructions 53230 3.1 PerryNot dry enough
6、 Bubble inside, Yellow product, 6o Time or temp not right 4 time/temp control supervisor double check + QC audit 496 Review personnel instructions Production supervisor, WW26 Review Personnel instructions 63472 3.2 Molding Imaging lens Dia., Dim 1: 5.78 0.03 out of spec. Influence assay3oWrong inser
7、t1 Order start release plan Dim check26PM mould Production supervisor, WW26 Review PM mould personnel instruction, incoming inspection optical inserts 3126 过程功能 Process function 要求 Requirements 潜在失效模式 Potential Failure Modes 潜在失效后果 Potential Effect of Failure 严 重 度 S 级别 Class 潜在失效起因/机理 Origin/Mechan
8、ism of Potential Failure 频 度 O 现行预防过 程控制 现行探测过程 控制 探 测 度 D R O N 建议措施 Recommended Actions 责任和目标完 成日期 Responsibilit y & Target Date 措施执行结果 Executive Results of Actions 采取的措施 Actions Taken 严 重 度 S 频 度 O 探 测 度 D R O N 3.2 Molding Imaging lens thickness, Dim 2: 1.93 0.03 mm out of spec. Poor image quali
9、ty, Influence TOP 7 Incorrect stack height after PM mould 1 Order start release plan+IPQC Dim check321PM mould Xu Zhenglin Review PM mould personnel instruction 71321 Total height Dim.4: 5.05 0.05, out of spec. Influence imaging function 6 Molding process or mold dim. Or mould temp. 5IPQCDim check26
10、0 PM mould, check molding parameter regularly Xu Zhenglin /Amelia Review PM mould personnel instruction, check molding parameter regularly 65260 Distance, Dim 5: 14.54 0.03 out of spec. Impact illumination, spot position 6 Molding process or mold dim. Or mould temp. 5 Order start release plan Dim ch
11、eck260 PM mould, check molding parameter regularly Xu Zhenglin /Amelia Review PM mould personnel instruction, check molding parameter regularly 65260 Distance, Dim.6: 7.86 0.03 out of spec. Impact illumination, spot position 6 Molding process or mold dim. Or mould temp. 5 Order start release plan Di
12、m check260 PM mould, QC check molding parameter regularly Xu Zhenglin /Amelia Review PM mould personnel instruction, check molding parameter regularly 65260 Distance, Dim.9: 1.60 0.05 out of spec. Impact TOP7 Molding process or mold dim. Or mould temp. 1IPQC Dim 2, 3, 4 are controlled during process
13、 321 PM mould, check molding parameter regularly Xu Zhenglin /Amelia Review PM mould personnel instruction, check molding parameter regularly 71321 Overall width, Dim 12: 39.5 0.1 out of spec. Influence product assembly 6 Mould dimension wrong 1 Order start release plan Dim check212PM mould Xu Zheng
14、lin Review PM mould personnel instruction 61212 Diameter, Dim13: 42 0.1mm out of spec Influence product assembly 6 Mould dimension wrong 1 Order start release plan Dim check212PM mould Xu Zhenglin Review PM mould personnel instruction 61212 Thickness, Dim 16: 6 0.1mm out of spec. Influence product a
15、ssembly 6 Mould dimension wrong 1 Order start release plan Dim check212PM mould Xu Zhenglin Review PM mould personnel instruction 61212 Thickness, Dim 17: 10.36 0.1 out of spec. Conflict with clip on product 6 Mould dimension wrong 1 Order start release plan Dim check212PM mould Xu Zhenglin Review P
16、M mould personnel instruction 61212 Distance, Dim 18: 3.510.03mm out of spec. Impact illumination, spot position 6 Mould dimension wrong 5 Order start release plan Dim check260PM mould Xu Zhenglin Review PM mould personnel instruction 65260 过程功能 Process function 要求 Requirements Thickness, Dim 19: 1.
17、30.1 out of spec. 6 Mould dimension wrong 1 Order start release plan Dim check212PM mould Fang Gosh / Xu Zhenglin 61212 3.2 Molding 潜在失效模式 Potential Failure Modes 潜在失效后果 Potential Effect of Failure 严 重 度 S 级别 Class 潜在失效起因/机理 Origin/Mechanism of Potential Failure 频 度 O 现行预防过 程控制 现行探测过程 控制 探 测 度 D R P
18、 N 建议措施 Recommended Actions 责任和目标完 成日期 Responsibilit y & Target Date 措施执行结果 Excutive Results of Actions 采取的措施 Actions Taken 严 重 度 S 频 度 O 探 测 度 D R P N 3.2 Moulding Imaging lens shape change Poor image quality, TOP out of spec. 5 Moulding process parameter,or mould design marginally 1IPQC TOP measur
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- 关 键 词:
- FMEA 实例 注塑 企业 完整 典型 实用
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