1、密 级分类号编 号成 绩本科生毕业设计 (论文)外 文 翻 译原 文 标 题 Control System of a Winding Machine 译 文 标 题绕线机控制系统作者所在系别作者所在专业作者所在班级作 者 姓 名作 者 学 号指导教师姓名指导教师职称完 成 时 间2017年3月北华航天工业学院教务处制译文标题绕线机控制系统原文标题 Control System of a Winding Machine作 者M. Rizwan Khan译 名里兹万汗 国 籍美国原文出处International Journal of Engineering绕线机控制系统 摘要:615系列的控制原
2、理绕线机由GE合作进行了分析，给出了其重建的控制系统。旧系统有很多缺陷，不能普遍使用。重建的目的是主要在电力控制单元和它的软件。新的控制系统由个人电脑，一套PLC系统、交流伺服系统等组成。PLC 控制系统是控制系统的核心。PLC系统包括CPU模块、高速计数器模块、A/D模块、D/A模块和通信模块。该系统包括6个单位，被阅读的光码盘的计数控制。其他控制系统也可以受益于控制的原理和技术，本文提出了。可以在同一时间得到重建的缠绕机控制系统的新设计的思想。 关键词：绕线机 电力电容器 可编程逻辑控制器的闭环控制1简介绕线机是一种特殊的装置，这由线圈电气电容组件，扮演重要的角色，使电力电容器。然而，国家
3、制成品不得不请外国专家来提高技术在昂贵的成本，因为设备从国外引进。很久以前，正在湖的技术支持，其他控制系统可以受益于技术和控制原理，本文提出了。个人电脑，一套可编程逻辑控制器(PLC) 系统、交流伺服系统等包含的新的控制系统。PLC系统由杯模块和通信模块组成。该系统包括6个单位 (如。开始、射孔铝箔、切断箔、索引、加载了单位，和自动料)，受阅读的光码盘的计数。2原控制系统的分析旧的绕线机由机械本体、驱动系统及控制系统组成。驱动系统有两个单元一是机械传动系统是专业主要从事缠绕膜内核的电力电容器，其他是气压传动系统是用来帮助了曲折的过程。该控制系统是主要电气控制系统2.1 机械传动系统两个系统组成
4、的机械传动系统、缠绕工艺的旋转运动系统和指标体系，正在使用的一个组件绕组后。其两个单位被带滑轮传动和齿轮传动主轴电机的旋转运动中间轴和齿轮移动同时通过皮带、齿轮开车卷筒旋转役使驾驶役使驾驶开车带滑轮槽上述两个过程，缠绕膜核心的电力电容器。中间轴被固定。卷轴和备用卷被安排到180 ，正在与中间轴驱动系统用于下来一个冗长的组件，因此，该组件退出在接下来的过程中，在同一时间，一个未完成的辘的指数上涨了转弯，所以那下一个组件会喘不过气。系统组成的链传动与行星传动它是易于使用的行星传动中索引之间的备用齿轮分度，旋转索引电机开车轴链的过程中。减速传动链使外侧车轮的行星传动齿轮的举动，但中间轴的齿轮仍然堵住
5、了气动的机制。因此在卷轴齿轮和齿轮的备用轴旋转，以便完成了卷轴和备用轴之间的上下索引。2.2 电气控制系统旧的电气控制系统是由GE合作和调速器的特殊控制引擎，所代表的系统组成。通过按钮信号的操作板、各种光电传感器信号和卷筒光码盘的脉冲的信号的测试，特殊控制引擎可以控制整个绕线机等自动送料、开始、定期缠绕膜的曲折过程射孔铝箔、切断箔、停止绕组、索引、加载掉冗长的单位因为这仅仅是为了产品的GE在上世纪 80 年代，控制发动机已不再生产。所以很难修复硬件时破坏，更重要的是，GB的特殊软件，基本程序组成不常用的再和它有以下缺点1.努力理解2.狭隘的控制程序3.被保存下来，必要随时按键程序打开时，每次的
6、失败4.额外电池需要保留，很不方便，保存在RAM中控制引擎的组件参数5.没有保护区的工作数据。3 重建后的控制系统3.1重建计划这台旧机器和气动系统的功能被证实为好。重建的重点电气控制系统。组成被表明在图4.主从控制系统由上位机与PLC的系统组成3.2控制原理完成了PC屏幕输入和生产数据的修订PLC 控制系统是本控制系统的核心，负责整个控件，包括CPLT模块、高速计数器模块、A/D模块、D/A输出模块和通信模块，整个过程包括开环和闭环控制模拟量和开关量顺序控制3.2.1模拟量开环和闭环控制开环和闭环控制包括喂养回来的速度模拟量和绕组环数字模拟量的控制。正如它显示在Figure5，它包括了PC，
7、PLC 控制系统 （PLC，A/D、DA，反击，等） 交流伺服系统，交变电流机和相应的减速。通过通信模块与PC 机之间通信，输入到PLC的内部存储或由PLC读取数据。由固定的阅读速度的A/D模块和连接之间D/A输出模块和I/O结束控制交流伺服系统，主轴电机的启动和热和速度调整控制。电容器的速度和圈数由役使齿轮与带轮的控制。3.2.2开关顺序控制按照有序的项目和设置的参数，还可根据调节的人造过程，控制装置，通过识别歌剧磁盘和象征的光、电传感器，控制阀门、触头组件、离合器、 制动器组件作为控制组件，结果，PLC完成和绕组的电容。4.软件系统4.1个人电脑软件PC程序由VC+6.It主要包括的后台监
8、控程序和沟通能力4.1.1后台监视程序背景监视器程序包括缠绕过程参数设置的产品参数田野和远程控制的绕线机。就像那里的M-6，组件参数设置界面可以添加、修改和保存在此界面中的组件参数卷绕过程参数设置的界面，它主要表现为组件数量、滚动速度、 现在工作组件数目及总组件数，并那里添加按钮下载组件参数远程控制命令发送从PC可以取代按说明书操作，按操作面板上的按钮，这是操作非常方便4.1.2沟通如果PC和PLC互不相通，他们必须内容下谎言的条件1.PLG了异步通信接口可以沟通了异步通信适配器的PC，它要求他们必须采取相同的总线标准。通信可以由上位机与PLC;外FXZN-232-BD模块控制通过KS 232
9、0半端口2.它们的初始化作出其波特率，停止编号的位数，并在相同的奇偶校验代码3.它应该是非常严格，以程序PC通信程序的实现，根据PLC通信协议2和3所需澄清沟通的PLC，它在FXZN可编程逻辑控制的机制副本中有明确的含义，在这里也不必再为explain。 数据字段将安装在规定数量，PLC将直接从该数据字段偷看，也，PLC将缠绕的过程参数，如速度和组件数目写入提交的相应数据，计算机会偷看出所需的数量，从这一领域;远程控制的电脑上通过沟通，这迫使PC到了相应的PLC在解决PC命令的基础上扫描END语句中的每个循环的停止位后，PLC将组织的答案，它不必编写程序在PLC中因此，为了保证完整的元件参数，
10、PLC必须读取新的元件参数后PC人造卫星发送组件的所有参数，然后产生在此参数中的组件。所以，我们在PLC中定义通信握手协议，取决于两个数据寄存器，D592和D594。如果D592由PC安装当D592= 0，这意味着PC将日期发送到PLC;当D592 = 1，这意味着PC已经发送所有的日期，然后PLC可以偷看。如果D529由PLC;安装当D594 = 0，这意味着PLC读的日期;当d594 = 1，它的意思是PLC完成了偷看的日期，然后PC可以发送日期。4.2PLC软件PLC是整个控制系统的核心硬件和PLC也是整个控制系统软件的关键，主要由PLC软命令完成了绕组的网站。5.结论重建的设备非常踏实
11、肯干、跑，它操作非常方便，与原始软相比有一些优点1。程序被制成的安装软件，可直接安装形式。2.软界面是图形界面，它是易于操作。3.程序已登录的系统，它不用饲料在程序中再当打开设备。4.它不必添加外部电池保持目前生产的元件参数和工作日期在FLASHRAM中。（没有了电保存）的PLC，它是非常方便。5.饲料中每次的组件能够被缝合作为日期基地，可以轻松地在调用它没有放在再一次下一次。它只有完全成本在5%以下，它具有现实意义、投入和产生率是设备的非常可观。同时，新设计的重建缠绕机虽然获得了，采用的技术和控制系统可以受益于技术和控制原理，本文提出了。Control System of a Winding
12、 MachineAbstractThe control principle of series 6 15 winding machine produced by GE COOPERATION was analyzed and its rebuilt control system was also given. The old system had many defects and could not be generally used. The aim of rebuilding was mainly at the electricity control unit and its softwa
13、re. The new control system was composed of a personal computer, a set of PLC system, alternating servo system, and etc. The PLC system was the kernel of the control system. The PLC system consisted of CPU module, high-speed counter module, A/D module,D/A module, and communicating module. The system
14、included 6 units, which were controlled by reading the count of the optical-code disk. Other control systems can also benefit from the controlling principle and technique presented in this paper. A new designed thought of a rebuilt winding machine control system can be obtained at the same time Keyw
15、ords: a Winding Machine, Electrical Capacitor, Programmable Logical Controller, Close Loop Control1.IntroductionWinding machine was a special device which was made by coil electrical capacitor components, playing an important role in making electrical capacitor. However, national manufactures had to
16、 invite foreign experts to improve it in technology at an expensive cost, because the equipment was introduced from abroad. Long ago, being lake of technical support, other control systems can benefit from the technique and controlling principle presented in this paper. The new control system consis
17、ted of a personal computer, a set of programmable logical control (PLC)system, alternating servo system, and etc. The PLC system consisted of CUP module, and communicating module. The system included 6 units(eg. beginning, perforating aluminum foil, cutting off the foil, indexing, loading off the un
18、it, and automatically feeding the material),which were controlled by reading the count of the optical-code disk.2. Analysis of Original Control SystemThe old winding machine consisted of machine noumenon, driving system and control system. The driving system had two units: one was the machine drivin
19、g system which was specialized mainly in winding the membrane kernel of electrical capacitor, the other was the barometric driving system which was used to help the winding process. The control system was mainly an electrical control system2.1 Machine-driving systemTwo systems made up of the machine
20、 driving system, the rotary motion system in winding process and the index system, being used after the winding of one component. Its two units were a belt pulley drive and gear drive The rotary motion of chief axis electric machine drove the belt pulley on middle-axis and the gear moved at the same
21、 time through the slaving driving of the belt, The slaving driving of the gear drove reel to revolve: Trough the above two process, the winding membrane core of electrical capacitor.The middle axis was fixed. The reel and standby reel were arranged at 180，being opposite to the middle axis Index driv
22、ing system was used to down a winded component, so that the component quit in the next process, at the same time, an unfinished reel was turn up so that next component would be winded. The system composed of chain driving and planet driving.It was easier to use the planet driving in index between th
23、e zeel and standby gear In the process of indexing, the revolving of index electric machine drove axis chain. And the slowing driving chain makes the outside wheel of the planet driving gear move, but the gear of middle axis was blocked still by the pneumatic mechanism. Thus the gear on the reel and
24、 the gears on the standby axis revolve, so that the up-and-down index between the reel and standby axis was finished2.2 Electric control systemThe old electric control system was made up of the special control engine produced by GE cooperation and speed governor, The composition of the system was re
25、presented as Figure 3. Through the test of button signal of operating board, sensor signal of various photo- electricity and the pulsed signal of reel optical-code disk, the special control engine could control the winding process the whole winding machine such as the automatically feeding the mater
26、ial, beginning, regularly winding membrane: perforating aluminum foil, cutting off the foil, stopping winding, indexing, loading off the winded unit The control engine was no longer produced since it was just for the products of GE in 1980s.So it was hard to repair when the hardware was destroyed, W
27、hats more, the special software of GB, BASIC program composition was not in common use any more and it had the following short comings:1. Hard to understand2. One-track controlling program3. Failing to be preserved, necessary to reinput the program each time you open,4. Additional battery needed to
28、preserve, inconvenient, as components parameter preserved in RAM of control engine5. No preserve of working data.3. Rebuilt Control System3.1 Rebuilt planThe function of old machine and pneumatic system was proved to be good. The rebuilt focused on electric control system. The composition was showed
29、 in Figure 4.The master-slave control system was composed of PC and PLC system3.2 Control principleThe input and amendment of production data was finished by a PC screen.The PLC system was the core of this control system, being responsible for the whole control, including CPLT module, high-speed cou
30、nter module, A/D module, D/A module and communicating module, The whole process included analog quantity ring-closure control and sequential control of switching quantity3.2.1 Analog quantity ring-closure controlThe ring-closure control included feeding back control of speed analog quantity and wind
31、ing ring number analog quantity. As it was showed in Figure5,It consisted of PC,PLC system(PLC,A/D, DA, counter, etc )alternating servo system, alternating current machine and corresponding reducing gear. Through the communication between communicating module and PC, the data was input into internal
32、 storage of PLC or read by PLC. By the fixed reading speed of A/D module, and connection between D/A module and I/O end controlling the alternating servo system, the initiate and thermal and speed adjustment of the chief axis electric machine was controlled. The speed and circle number of capacitor
33、were controlled by the slaving of the belt wheel and gear.3.2.2 switch order controlAccording to the ordered program and set parameters, and also according to the regulated man-made process, controlling device, through identifying the opera disk and the symbol of light and electricity sensor, contro
34、lling valve, contact component, clutch，arrester component and so on as controlling component, as a result, PLC finished the winding of capacitance.4. Software System4.1 Personal computer softwarePC program was programmed by VC+6.It mainly included background monitor program and communicator4.1.1 Bac
35、kground monitor programBackground monitor program consisted of product parameter settinga winding procedure parameters setting and winding machine remotely controlling.Component parameter setting interface just like M-6, there could add, modify and save component parameters in this interface Winding
36、 procedure parameters settings interface, it mainly showed component number, scroll speed, the number of now-working component and total component number, and there added an button for downloading component parameters The remotely control command send from PC could be replaced by manual operation, p
37、ushing button on operating panel, it was very convenient to operate.4.1.2 communicatorIf PC and PLC communicated with each other, they must content the condition under lies: 1PLG which had the asynchronous communication interface could communicate with PC which had asynchronous communication adapter
38、 and it required they must take the same bus standard. Communication could be controlled by FXZN-232-BD module outside between PC and PLC; through KS-2320 half port 2. Their initialization made their baud rate, stop number of bits, parity code in the same 3. It should be very strict to program PC c
39、ommunicating program, according PLC communication protocol 2 and 3 required clarify the communicating of PLC, which had clear meaning in , Here neednt to explain。 Data field would be installed in stipulate number, PLC would peek from this data field directly,also, PLC would write winding procedure p
40、arameters, such as speed and the number of component into the corresponding data filed, the computer would peek the needed number from this field; the remotely control of PC was achieved by communicator which force PC to made the corresponding in PLC be settled On the basis of PC command, PLC would
41、organize to answer automatly after scanning the END statement in stop bit of each circulate, it neednt to write the program in PLC In order to pledge the integrity of component parameters, PLC must read the new component parameters after PC haying sent all the component parameters, then produced com
42、ponent in this parameters. So, we defined communication handshaking protocol, which depended on two data registers, D592 and D594, in PLC. If D592 was installed by PC: When D592 =0, it mean PC was sending date to PLC; when D592=1, it mean PC had sent all the date, then PLC could peek. If D529 was in
43、stalled by PLC; when D594=0, it mean PLC was reading the dates; WHEN d594=1, It mean PLC had finished peeking the dates, then PC could send dates.4.2 PLC softwarePLC was the core hardware of the whole controlling system and PLC was also the key of the whole controlling system software, winding site
44、was finished mainly by PLC soft command. Main program running process just like Figure 7 shows.5. ConclusionsRebuilt equipment ran very dependably, and it was operated very conveniently, compared with the original soft therere some advantages:1 .Program was made into the form of installation softwar
45、e, which could be installed directly.2. Soft interface was graphic interface, it was easy to operate.3. Program had log-in the system, it neednt to feed-in the program again when turn on the equipment.4. It neednt to add the outside battery to keep the present produced component parameters and worki
46、ng date in FLASH RAM. (kept without electric) of PLC, it was very convenient.5. The component feed-in each time could be sewed as date-base, it could be easily called in without put in once more next time.It only totally cost under 5% of the equipment, which had real significance, the rate of put in
47、to and produce was very considerable. At the same time, a new designing though of rebuilt winding machine was obtained, the technology used there and control system can benefit from the technique and controlling principle presented in this paper.指 导 教 师 评 语 外文翻译成绩：指导教师签字： 年 月 日注：1. 指导教师对译文进行评阅时应注意以下几个方面：翻译的外文文献与毕业设计（论文）的主题是否高度相关，并作为外文参考文献列入毕业设计（论文）的参考文献；翻译的外文文献字数是否达到规定数量（3 000字以上）；译文语言是否准确、通顺、具有参考价值。2. 外文原文应以附件的方式置于译文之后。共 11 页 第 10 页
