1、设备制造质量检验规程PipeSupportSteelSpringLoaded111、SGSRefNo.:41Rev.:0Page:lof7INSPECTIONGIDELINESPIPESUPPORTSSTEEL(SPRINGLOADED)Date:13/04/04INSPECTIONGuidelinespipespports-steel(springloaded)ofoApprovall30404J.C.BrottonB.TremainB.TremainJune2022Rev.DescriptionDatePreparedCheckedApprovedDateSGSRefNo.:41Rev.:
2、0Page:2of7INSPECTION2、GuidelinespipeSUPPORTSSTEEL(SPRING1.OADED)Date:13/04/04CONTENTSlPURPOSE2SCOPE3PROCEDURE4DOCUmentssinspectionprocess6Shipping7pipesupportdataDossiersinspectionchecklistsgsRefNo.：4iRev.：OPage：3Of7INSPECTI0NGUIDELINESPIPESUPPORTSSTEEL(SPRINGLOADED)Date:13/04/041.0PURPOSEThisinstru
3、ctio3、ncoverstheinspectionztestandverificationactivitiesrequiredtovalidatethesupply,manufactureandtestofpipesupports-steelspringIoaded2.OSCOPEThisinstructioncoversallnecessarystagesintheproductionofpipesupportsfromtheexaminationofcertificationfromprocurementsourcestothfinalinspection,preservationand
4、packingtodespatchtosite.Althoughthemethodologyincompilingthisinstructionistosystematicallyprogressthroughtheconstructionofatypicalpipesupports.ExperiencedJnspectorsmayinterprettheintentoftheinstructiontoaccommodatelocalornovelpract5、icesortoutilisetheinstructionforaone-off,oralternativedesignofvalve
5、thedesignhavingbeenapprovedbytheclient.AnysuchVariationsshouldbenotedontheinspectorsreport.3.0PROCEDURE3.IGENERALThisinstructiontogetherwiththeassociatedchecksheetmaybeusedonanyorderorcontrac6t.ltisintendedtoactasaguidetotheinspectorinthecourseoftheinspectionprogramme.Anypartofthedocumentmaybeinvok
6、edandthesectionstobeusedandthelevelofinspectionrequiredwillbespecifiedonthechecklist.AIItestsandinspectionswillbecarriedoutagainsttheapprovedd7、rawingszpurchaseOrderspecificationszPurchasersorcompanystandardszandwithinthepracticesandrulesofthecountryzstateorprovinceandanygovernmentdecrees,laws,ordin
7、anceorregulationasmayapply.lfanyconflictorcontradictionsshouldbeapparentinanyoftheabovethenthemoreonerousre8、quirementshallapplyunlessthepurchaserorclientdirectsotherwiseinwriting.Therangeofpipesupports,materials,sizesandpressureratingsincludedwithinstandardmanufacturerscataloguesislargeandinfinitel
8、yvariedandexcludesthepossibilityofproducinganoverallinstruction,whichdefi9、nespreciselytowhatextentinspectionisrequiredonanyspecificitemorpurchaseorder.TheinspectorwillfirstestablishwhethertheextentOfinspectionisstipulatedwithinthebodyofthePurchaseOrderdocumentationorProjectinstructions.3.2REFERENCE
9、DOCUMENTSAppIicabIecodesandSpecificati10、ons.Designcode(tobestatedoninspectionreport)PurchaseorderspecificationPurchasersstandardsApproveddrawingsSGScompanystandards4.0DOCUMENTSTOBEREC日VED/AVAILABLEATINSPECTIONPurchaseorderinspectionandTestPlansITPSGSRefNo.:41Rev.:0Page:4of7INSPECTI0NGuidelinespipes
10、upportss11、TEEL(SPRING1.OADED)Date:13/04/04DataSheetApproveddrawingsMaterialtestCertificatesWeIdproceduresandProcedureQualificationRecordsListofqualifiedweldersorweldingOperatorsWeIdersqualificationsCalibrationcertificatesfortestandinspectionequipmentNDEprocedures,(appropriatetomateri12、alofconstruc
11、tion)ListofqualifiedNDEoperators/inspectorsNDE/inspectorsqualificationsHeattreatmentprocedurePipesupporttestingprocedurepreparationandpaintingprocedurePreservation,packingandshippingprocedureSpares/operatingmanualsSupplylist(packinglist)5.0INSPECTIONPROCESS5.1MATERI13、AL5.1.1REVIEWOFCERTlFICATIONOri
12、ginaIorauthenticatedcopiesofmillcertificatesshallbeavailableatmanufacturerspremises.Theseshouldbeexaminedforcompliancewithspecificationsandwhereappropriatetodrawings.Thereviewwillincludecheckson:MakersnameandlocationCertificateNoMate14、rialSpecificationHeatorcastNoMakersNoorPlateNoChemicalcompositio
13、nMechanicalpropertiesHeattreatedconditionNDEappliedandresultsSurfacefinishStructuralobservations,notabledefects.5.2VISUALANDDIMENSIONALINSPECTIONInspectionshallinclude,butnotnecessarilybelimitedto:To15、verifythatthemodelandvariousfeaturesandcomponentscomplywiththepurchaseorderdescriptionandpipesuppo
14、rtsspecificationanddrawingsasapplicable.Dimensionalcheckstobecheckedagainstapproveddatasheets/drawingsReviewradiographicexaminationreportsandotherNDEreportinaccorda16、ncewiththeapplicablereferencesnotedabove.SGSRefNo.:41Rev.:0Page:5of7INSPECTIONGuidelinespipesupportssteel(spring1.OADED)Date:13/04/04
15、5.3TESTINGWitnessfunctionaltestasspecifiedonapprovedprocedurescoveringsVariableloadspringsupportsbConstantloadspringsupports5.4FINALINSP17、Ectionaiipipesupportswillbecheckedforcompletenessandtagging5.5NAMEPLATESContentstobecheckedinaccordancewiththeapproveddrawingsandspecificationsandstamped/markedi
16、naccordancetoclientsrequirements.5.6PAINTINGCOATINGINSPECTIONDryfilmthicknessandfinalcolourtobechecke18 daccordingtospecificationSurfaceconditiontobefreefrompin-holeszrunszdamageandotherdiscontinuity.5.7SPAREPARTS,LOOSEITEMSANDACCESSORIESSpareparts,looseitemsandaccessorieswillbecheckedvisuallyandfor
17、dimensionszmaterialszworkmanshipandquantityaccordingtopurchaseordersp19 、ecificationandsupplylist.Markingand/orTagshallbecheckedforidentification.5.8REP0RTANDRELEASE5.8.1REPORTINGAfinalreportsummarisingtheactivitiescarriedoutwillbeissuedinaccordancewiththecontractrequirementsandcirculatedwithintheti
18、melimitsspecifiedinthecontract.Ther20、eportwillbeinaformatapprovedbytheclientandmustclearlyindicatethefinalacceptanceorrejectionofthepipesupports.5.8.2RELEASENOTEWhenrequiredbythecontractareleasedocumentwillbeissuedtothemanufacturerwhenthepipesupportshavebeenfinallyaccepted.6.0SHIPPING6.1PREPARAT21、
19、IONANDPACKINGThefollowingpointsshallbechecked.CleanlinessanddrynessofcomponentsRustpreventionforallmachinedsurfacesProtectionforallprotrudingpartsPackingstyleandsuitablyfortransportationShippingmarksandothermarkingsSGSRefNo.:41Rev.:0Page:6of7INSPECTI0NGUIDELINES22、PIPESUPPORTSSTEEL(SPRINGLOADED)Date
20、13/04/047.0PIPESUPPORT-STEELSPRINGLOADEDDOSSIER7.1.MANFACTURINGDOCUMENTATIONPACKAGEThefollowingfinaldocumentsshallberevisedandsignedoffifrequired.AsbuiltClrawingsManufacturersdatareportsMaterialcertificateMateriallistormapWelderreco23、rdforeachWeIdHeattreatmentrecords(Temperature-timerecordchartdur
21、ingPWHT)DimensionalrecordNDErecordsFunctionalTestReportsMarkingsPackingIistSparepartsSGSRefNo.:41Rev.:0Page:7of7INSPECTIONGIDELINESPIPESUPPORTSSTEEL(SPRINGLOADED)Date:13/04/048.0INSPECTIONCHECKLISTINSPECTION24、CHECKLlSTVlSUALINSPECTION/WITNESSINGBYBUYERREPRESENTATIVE(2)CERTIFICATESRECORDSTOBECHECKED
22、BYBUYERREPRESENTATIVE(3)CERTIFICATESDATATOBEPROVIDEDBYVENDOR/SUPPLIER/MANUFACTURERPre-Fabrication/ProductionRequirementsSpecificationDetails/NotesPurchaseOrderslnspectionSTestPIan(ITP)25ApprovedDrawings/DataSheetsNDEProcedures&PersonnelWeldProceduresSpecification(WPS)SProcedureQualificationRecords(P
23、QR)WeIderQualificationRecordsHeatTreatmentProceduresPipeSupportsTestProceduresln-ProcessInspection&TestingRequirementsMateriaITestCertificatesSIdentificationHeatTreatm26、entCertificatesNDETesting(MpizIlTsRadiography)FunctionaITestscovering:a)VariableLoadSpringSupportbJConstantLoadSpringSupportsFinaIInspection&TestingRequirementsVisual&DimensionalCheckMarkingTagNumbersReviewofDataDossierShippingMarksShippingAdditional/SupplementaryRequirementsPreparation&Packing
