1、设备制造质量检验规程(ReCiProCatingCompressors),1、SGSRefNo.:14Rev.:0Page:lof9INSPECTI0NGuidelinesreciprocatingcompressorsforgeneralSERVICESDate:18/03/04INSPECTIONGIDELINESRECIPROCATINGCompressorsforgeneralservicesofoApprovall8032022J.C.BrottonB.TremainB.TremainJune2022Rev.DescriptionDatePreparedCheckedApprove
2、dDateSGSRefNo.:14Rev.:02、Page:2of9INSPECTI0NGuidelinesreciprocatingcompressorsforgeneralSERVICESDate:18/03/04CONTENTSlPURPOSE2SCOPE3PROCEDURE4DOCUmentssinspectionprocess6Shipping7ReciprocatingCOMPRESSORSDATAD0SSIER8INSPECTI0NCHECKLISTSGSRefNo.:14Rev.:0Page:3of9INSPECTI0NGuidelinesreciprocatingcompre
3、ssorsforgen3、ERALSERVICESDate:18/03/041.0PURPOSEThisinstructioncoverstheinspection,testandverificationactivitiesrequiredtovalidatethesupply,manufactureandtestofaReciprocatingCompressorforgeneraluse.2.0SCOPEThisinstructioncoversallnecessarystagesintheproductionoftheReciprocatin4、gCompressorfromtheexa
4、minationofcertificationfromprocurementsourcestothefinalinspection,preservationandpackingtodespatchtosite.AlthoughthemethodologyincompilingthisinstructionistosystematicallyprogressthroughtheconstructionofatypicalReciprocatingCompressorExperienc5、ed,inspectorsmayinterprettheintentoftheinstructiontoacc
5、ommodatelocalornovelpracticesortoutilisetheinstructionforaone-off,oralternativedesignofcompressor.Thedesignhavingbeenapprovedbytheclient.Anysuchvariationsshouldbenotedontheinspectorsreport,3.0PROCEDURES.16、GENERALThisinstructiontogetherwiththeassociatedchecksheetmaybeusedonanycontractororder.ltisint
6、endedtoactasaguidetotheinspectorinthecourseoftheinspectionprogramme.Anypartofthedocumentmaybeinvokedandthesectionstobeusedandthelevelofinspectionrequiredwil7、Ibeasspecifiedonthechecklist.AIItestsandinspectionswillbecarriedoutagainsttheapproveddrawings,purchaseorderspecifications,purchasersorcompanys
7、tandardszandwithinthepracticesandrulesofthecountrstateorprovinceandanygovernmentdecreeszlaws,ordinanceorregulationasm8、ayapply.lfanyconflictorcontradictionsshouldbeapparentinanyoftheabovethenthemoreOnerousrequirementwillapplyunlessthepurchaserorclientdirectsotherwiseinwriting.3.2REFERENCEDOCUMENTSAp
8、plicablecodesandSpecifications.Designcode(tobestatedoninspectionreport)Purchase9、orderspecificationPurchasersstandardsApproveddrawingsSGScompanyStandardsAppIicabIecodesandstandards(sampleonly)API618JISB83414.0DOCUMENTSTOBEREC曰VED/AVAILABLEATINSPECTIONPurchaseOrderorContractinspectionandTestplansData
9、sheetSub-assemblydrawingsSGSRefNo.:14Rev.:0Page:410 、of9INSPECTI0NGuidelinesreciprocatingcompressorsforgeneralSERVICESDate:18/03/04MaterialtestCertificatesWeIdproceduresandProcedureQualificationRecordsListofqualifiedweldersorweldingOperatorsWeIdersqualificationsCalibrationofmeasuringandtestequipment
10、NDEproceduresz(appropriateto11 、materialofconstruction)ListofqualifiedNDEoperators/inspectorsNDE/inspectorsqualificationsHydrostatictestingprocedurepreparationandpaintingprocedurePreservationzpackingandshippingproceduresupplylist(packinglist)5.0INSPECTIONPR0CESS5.1MATERIALS.1.1REVIEWOFCERTlFICATIONO
11、riginaI12orauthenticatedcopiesofcertificatesshouldbeavailableatthemanufacturerspremises.Theseshouldbeexaminedforcompliancewithspecificationsandwhereappropriate,drawings:Thereviewwillincludecheckson:-ManufacturersnameandlocationCertificateNoMaterialSpecificationHeatorcastNo13、MakersNoorPlateNoChemica
12、lcompositionMechanicalpropertiesHeattreatedconditionNDEappliedandresultsSurfacefinish5.1.2VISUALANDDIMENSIONALVERIFICATIONMateriaIidentificationoncertificatesagainstproductmarkings.Materialsuppliedagainstdrawing,materiallistandspecificationa14、sappropriate.Visualanddimensionalcompliancewithspecifica
13、tion.5.1.3ADDITI0NALSPECIALREQUIREMENTSMayapplyonspecialcomponents.Checktoensurespecificationcontractrequirementshavebeenmet.WitnessNDEexaminationsasnecessary.5.1.4REPORTINGReportingonthematerialchecksshouldinclude15、:ConformationofsatisfactorydocumentreviewRecordofendorsementofcertificationreviewed
14、/witnessedRecordofallnon-conformitiesRecordofanytestswitnessedandtheresultSGSRefNo.:14Rev.:0Page:5of9INSPECTI0NGuidelinesreciprocatingcompressorsforgeneralSERVICESDate:18/03/045.2RECIPROCA16、TINGCOMPRESSORMANUFACTUREAfterclearanceoftheabovepointstothesatisfactionoftheinspectothefabricatorwillproceed
15、withthemanufactureofthesubassembliesandcomponentsforareciprocatingcompressor.5.2.!FABRICATIONINSPECTIONFollowingthecompletionofweldingandmachiningoperat17、ionsthecompressorpartswillbeinspectedasrequiredbythespecificationorcontract.Theinspectionwillconsistof:VisualinspectionfordamageDimensionalcheckt
16、odrawingrequirementInspectionofparts,particularlycastinpassagesandpipingforcleanlinessVisualexaminationofweldedonco18、nnectionsReviewofwelderqualificationsReviewofweldprocedurerecordConfirmationofsatisfactoryNDE5.2.2HYDROSTATICTESTSThecompressorandotherpressurecontainingpartswillbehydrostaticallytes
17、ted.Themainitemsbeing:CylinderCoolingJacketsPipingPressurevesselsFiltersCooIersThei19、nspectormustverifythatthecorrecttestpressurehasbeenappliedtotherelevantpartsdependingonspecificationrequirements.5.2.3PRESSURETESTInadditiontothehydrostatictestitmaybenecessarytocarryoutapressuretestusingheliumasth
18、etestmedium.TheinspectorWiIkWitnesspressure20、testasrequiredReviewtestmethodtoensureitisacceptabletothecodespecificationrequirement.5.2.4ASSEMBLYINSPECTIONDuringcompressorassemblyandwhenrequiredbythePurchaseorderorcontractinspectionwillbecarriedoutpayingparticularattentiontothefollowingitems:Pistone
19、ndclear21、anceCrankshaftdeflectionRun-outCheckPropermatchmarkingprotectionofmachinedSurfacesSGSRefNo.:14Rev.:0Page:6of9INSPECTI0NGuidelinesreciprocatingcompressorsforgeneralSERVICESDate:18/03/045.2.5MECHANICALRUNNINGTESTCertaintypesofcompressormaybesubjectedtoamechanicalrunningtest.T22、hisParticular
20、lyappliestoskidmountedunits.Whererequiredbythepurchaseordertheinspectorwillcheckforthefollowingattributesduringthetestperiod.Lubricatingoil-temperature,pressureflowrateCoolingwater-temperature,pressureflowrateCriticalspeedBearingtemperaturesVibrationGas23、 ketcondition/leakageProperoperationofpressu
21、rereliefvalvesspeedgovernorsandoverspeedshutdowndevices5.2.6DISMANTLINGINSPECTIONSomepurchasersmayrequireastripdowninspectionaftertesting.Wherethereisaninspectionthefollowingpointswillbecheckedasaminimum:Visualconditionof24、 cylinderlinerSurfaceconditionofcrossheadguidepistonrodsandbearingsValveplat
22、esValvespringsPistons5.2.7FINALVISUALANDDIMENSIONALINSPECTIONAftercompletionofallmanufactureandtesttheinspectorwillundertakefinalinspectionofthecompressorpayingparticularattentionto:Main25NdimensionstodrawingrequirementsSkiddimensionsMatchmarksforre-assemblyPositionofoutsideconnectionpointsInspectio
23、nofworkmanshipDirectionofrotationmarkedcorrectly5.3NAMEPLATEContentstobecheckedinaccordancewiththeapproveddrawingsandspecificationsandstamped/markedina26、 ccordancetoclientsrequirements.5.4PAINTINGCOATINGINSPECTIONSurfacepreparationforpaintingwillbecheckedforthefollowingattributesaccordingtothespeci
24、fication:CleaningmethodPreparationgradeFreedomfromweldspatter,blowholesandotherdefects.HumidityandSteelTemperaturechecksp27、 riortopaintingPaintmanufactureztypandcolourofpainttoclientsspecificationDryfilmpaintthicknesstobecheckedaccordingtospecification.SGSRefNo.:14Rev.:0Page:7of9INSPECTIONGuideline
25、sreciprocatingcompressorsforgeneralSERVICESDate:18/03/04Paintedsurfaceconditiontobefreefro28mpin-holes,runs,damageorotherdiscontinuity5.5SPAREPARTSzLOOSEITEMSANDACCESSORIESSpareparts,looseitemsandaccessorieswillbecheckedvisuallyandfordimensionsmaterials,workmanshipandquantityaccordingtopurchaseorder
26、specificationtestmarksandtagswillbecheckedforcorrectident29、ification.5.6REPORTANDRELEASE5.6.1REPORTINGAfinalreportsummarisingtheactivitiescarriedoutwillbeissuedinaccordancewiththecontractrequirementsandcirculatedwithinthetimelimitslaiddowninthecontract.Thereportwillbeinaformatapprovedbytheclientand
27、mustclearlyindicate30、 thefinalacceptanceorrejectionofthepump.5.6.2RELEASENOTEWhererequiredbythecontractareleasedocumentwillbeissuedtothemanufacturerwhenthepumpshavebeenfinallyaccepted.6.0SHIPPING6.1PREPARATIONANDPACKINGThefollowingpointsmustbechecked:AIIexteriormachinedsurfacesmustb31、 ecoatedwithr
28、ustpreventativeAllinternalsurfaceswhicharesusceptibletocorrosionmustbecoatedwithrustpreventativeAllflangedopeningsshouldbefittedwithmetalprotectorsinaccordancewiththespecificationAllthreadedconnectionsmustbeprovidedwithsteelplugsCheckmanualsandi32、nstructionsareincludedareincludedasthespecificationr
29、equirementsPackingstyleandsuitabilityforoverseasshipmentShippingmarksarecorrectPre-assembledsystemsaremarkedasrequiredbythespecification7.0RECIPROCATINGCOMPRESSORSDATADOSSIERThefollowingfinaldocumentswillberevie33、wedandendorsedasnecessary.ManufacturersdatareportsMaterialCertificationDimensionaIrecordNDEreportsHydrostatictestreportsPerformancetestrequirementsNPSHreportsRun-testreportsStripdownreportsFinalinspectionreportMarkingsPackingIistSGSRefNo.:14Rev.:0Page:8of9INSPECTI0NGUIDELINESRECIPROCATINGCOMPRESSORSFORGENERALSERVICESDate:18/03/04SparepartsSGSRefNo.:14Rev.:0Page:9of91
