欢迎来到三一文库! | 帮助中心 三一文库31doc.com 一个上传文档投稿赚钱的网站
三一文库
全部分类
  • 幼儿/小学教育>
  • 中学教育>
  • 高等教育>
  • 研究生考试>
  • 外语学习>
  • 资格/认证考试>
  • 论文>
  • IT计算机>
  • 法律/法学>
  • 建筑/环境>
  • 通信/电子>
  • 医学/心理学>
  • ImageVerifierCode 换一换
    首页 三一文库 > 资源分类 > DOCX文档下载
    分享到微信 分享到微博 分享到QQ空间

    设备制造质量检验规程(Reciprocating Compressors).docx

    • 资源ID:187215       资源大小:25.77KB        全文页数:9页
    • 资源格式: DOCX        下载积分:5
    快捷下载 游客一键下载
    账号登录下载
    微信登录下载
    三方登录下载: 微信开放平台登录 QQ登录 微博登录
    二维码
    微信扫一扫登录
    下载资源需要5
    邮箱/手机:
    温馨提示:
    快捷下载时,用户名和密码都是您填写的邮箱或者手机号,方便查询和重复下载(系统自动生成)。
    如填写123,账号就是123,密码也是123。
    支付方式: 支付宝    微信支付   
    验证码:   换一换

    加入VIP免费专享
     
    账号:
    密码:
    验证码:   换一换
      忘记密码?
        
    友情提示
    2、PDF文件下载后,可能会被浏览器默认打开,此种情况可以点击浏览器菜单,保存网页到桌面,就可以正常下载了。
    3、本站不支持迅雷下载,请使用电脑自带的IE浏览器,或者360浏览器、谷歌浏览器下载即可。
    4、本站资源下载后的文档和图纸-无水印,预览文档经过压缩,下载后原文更清晰。
    5、试题试卷类文档,如果标题没有明确说明有答案则都视为没有答案,请知晓。

    设备制造质量检验规程(Reciprocating Compressors).docx

    1、设备制造质量检验规程(ReCiProCatingCompressors),1、SGSRefNo.:14Rev.:0Page:lof9INSPECTI0NGuidelinesreciprocatingcompressorsforgeneralSERVICESDate:18/03/04INSPECTIONGIDELINESRECIPROCATINGCompressorsforgeneralservicesofoApprovall8032022J.C.BrottonB.TremainB.TremainJune2022Rev.DescriptionDatePreparedCheckedApprove

    2、dDateSGSRefNo.:14Rev.:02、Page:2of9INSPECTI0NGuidelinesreciprocatingcompressorsforgeneralSERVICESDate:18/03/04CONTENTSlPURPOSE2SCOPE3PROCEDURE4DOCUmentssinspectionprocess6Shipping7ReciprocatingCOMPRESSORSDATAD0SSIER8INSPECTI0NCHECKLISTSGSRefNo.:14Rev.:0Page:3of9INSPECTI0NGuidelinesreciprocatingcompre

    3、ssorsforgen3、ERALSERVICESDate:18/03/041.0PURPOSEThisinstructioncoverstheinspection,testandverificationactivitiesrequiredtovalidatethesupply,manufactureandtestofaReciprocatingCompressorforgeneraluse.2.0SCOPEThisinstructioncoversallnecessarystagesintheproductionoftheReciprocatin4、gCompressorfromtheexa

    4、minationofcertificationfromprocurementsourcestothefinalinspection,preservationandpackingtodespatchtosite.AlthoughthemethodologyincompilingthisinstructionistosystematicallyprogressthroughtheconstructionofatypicalReciprocatingCompressorExperienc5、ed,inspectorsmayinterprettheintentoftheinstructiontoacc

    5、ommodatelocalornovelpracticesortoutilisetheinstructionforaone-off,oralternativedesignofcompressor.Thedesignhavingbeenapprovedbytheclient.Anysuchvariationsshouldbenotedontheinspectorsreport,3.0PROCEDURES.16、GENERALThisinstructiontogetherwiththeassociatedchecksheetmaybeusedonanycontractororder.ltisint

    6、endedtoactasaguidetotheinspectorinthecourseoftheinspectionprogramme.Anypartofthedocumentmaybeinvokedandthesectionstobeusedandthelevelofinspectionrequiredwil7、Ibeasspecifiedonthechecklist.AIItestsandinspectionswillbecarriedoutagainsttheapproveddrawings,purchaseorderspecifications,purchasersorcompanys

    7、tandardszandwithinthepracticesandrulesofthecountrstateorprovinceandanygovernmentdecreeszlaws,ordinanceorregulationasm8、ayapply.lfanyconflictorcontradictionsshouldbeapparentinanyoftheabovethenthemoreOnerousrequirementwillapplyunlessthepurchaserorclientdirectsotherwiseinwriting.3.2REFERENCEDOCUMENTSAp

    8、plicablecodesandSpecifications.Designcode(tobestatedoninspectionreport)Purchase9、orderspecificationPurchasersstandardsApproveddrawingsSGScompanyStandardsAppIicabIecodesandstandards(sampleonly)API618JISB83414.0DOCUMENTSTOBEREC曰VED/AVAILABLEATINSPECTIONPurchaseOrderorContractinspectionandTestplansData

    9、sheetSub-assemblydrawingsSGSRefNo.:14Rev.:0Page:410 、of9INSPECTI0NGuidelinesreciprocatingcompressorsforgeneralSERVICESDate:18/03/04MaterialtestCertificatesWeIdproceduresandProcedureQualificationRecordsListofqualifiedweldersorweldingOperatorsWeIdersqualificationsCalibrationofmeasuringandtestequipment

    10、NDEproceduresz(appropriateto11 、materialofconstruction)ListofqualifiedNDEoperators/inspectorsNDE/inspectorsqualificationsHydrostatictestingprocedurepreparationandpaintingprocedurePreservationzpackingandshippingproceduresupplylist(packinglist)5.0INSPECTIONPR0CESS5.1MATERIALS.1.1REVIEWOFCERTlFICATIONO

    11、riginaI12orauthenticatedcopiesofcertificatesshouldbeavailableatthemanufacturerspremises.Theseshouldbeexaminedforcompliancewithspecificationsandwhereappropriate,drawings:Thereviewwillincludecheckson:-ManufacturersnameandlocationCertificateNoMaterialSpecificationHeatorcastNo13、MakersNoorPlateNoChemica

    12、lcompositionMechanicalpropertiesHeattreatedconditionNDEappliedandresultsSurfacefinish5.1.2VISUALANDDIMENSIONALVERIFICATIONMateriaIidentificationoncertificatesagainstproductmarkings.Materialsuppliedagainstdrawing,materiallistandspecificationa14、sappropriate.Visualanddimensionalcompliancewithspecifica

    13、tion.5.1.3ADDITI0NALSPECIALREQUIREMENTSMayapplyonspecialcomponents.Checktoensurespecificationcontractrequirementshavebeenmet.WitnessNDEexaminationsasnecessary.5.1.4REPORTINGReportingonthematerialchecksshouldinclude15、:ConformationofsatisfactorydocumentreviewRecordofendorsementofcertificationreviewed

    14、/witnessedRecordofallnon-conformitiesRecordofanytestswitnessedandtheresultSGSRefNo.:14Rev.:0Page:5of9INSPECTI0NGuidelinesreciprocatingcompressorsforgeneralSERVICESDate:18/03/045.2RECIPROCA16、TINGCOMPRESSORMANUFACTUREAfterclearanceoftheabovepointstothesatisfactionoftheinspectothefabricatorwillproceed

    15、withthemanufactureofthesubassembliesandcomponentsforareciprocatingcompressor.5.2.!FABRICATIONINSPECTIONFollowingthecompletionofweldingandmachiningoperat17、ionsthecompressorpartswillbeinspectedasrequiredbythespecificationorcontract.Theinspectionwillconsistof:VisualinspectionfordamageDimensionalcheckt

    16、odrawingrequirementInspectionofparts,particularlycastinpassagesandpipingforcleanlinessVisualexaminationofweldedonco18、nnectionsReviewofwelderqualificationsReviewofweldprocedurerecordConfirmationofsatisfactoryNDE5.2.2HYDROSTATICTESTSThecompressorandotherpressurecontainingpartswillbehydrostaticallytes

    17、ted.Themainitemsbeing:CylinderCoolingJacketsPipingPressurevesselsFiltersCooIersThei19、nspectormustverifythatthecorrecttestpressurehasbeenappliedtotherelevantpartsdependingonspecificationrequirements.5.2.3PRESSURETESTInadditiontothehydrostatictestitmaybenecessarytocarryoutapressuretestusingheliumasth

    18、etestmedium.TheinspectorWiIkWitnesspressure20、testasrequiredReviewtestmethodtoensureitisacceptabletothecodespecificationrequirement.5.2.4ASSEMBLYINSPECTIONDuringcompressorassemblyandwhenrequiredbythePurchaseorderorcontractinspectionwillbecarriedoutpayingparticularattentiontothefollowingitems:Pistone

    19、ndclear21、anceCrankshaftdeflectionRun-outCheckPropermatchmarkingprotectionofmachinedSurfacesSGSRefNo.:14Rev.:0Page:6of9INSPECTI0NGuidelinesreciprocatingcompressorsforgeneralSERVICESDate:18/03/045.2.5MECHANICALRUNNINGTESTCertaintypesofcompressormaybesubjectedtoamechanicalrunningtest.T22、hisParticular

    20、lyappliestoskidmountedunits.Whererequiredbythepurchaseordertheinspectorwillcheckforthefollowingattributesduringthetestperiod.Lubricatingoil-temperature,pressureflowrateCoolingwater-temperature,pressureflowrateCriticalspeedBearingtemperaturesVibrationGas23、 ketcondition/leakageProperoperationofpressu

    21、rereliefvalvesspeedgovernorsandoverspeedshutdowndevices5.2.6DISMANTLINGINSPECTIONSomepurchasersmayrequireastripdowninspectionaftertesting.Wherethereisaninspectionthefollowingpointswillbecheckedasaminimum:Visualconditionof24、 cylinderlinerSurfaceconditionofcrossheadguidepistonrodsandbearingsValveplat

    22、esValvespringsPistons5.2.7FINALVISUALANDDIMENSIONALINSPECTIONAftercompletionofallmanufactureandtesttheinspectorwillundertakefinalinspectionofthecompressorpayingparticularattentionto:Main25NdimensionstodrawingrequirementsSkiddimensionsMatchmarksforre-assemblyPositionofoutsideconnectionpointsInspectio

    23、nofworkmanshipDirectionofrotationmarkedcorrectly5.3NAMEPLATEContentstobecheckedinaccordancewiththeapproveddrawingsandspecificationsandstamped/markedina26、 ccordancetoclientsrequirements.5.4PAINTINGCOATINGINSPECTIONSurfacepreparationforpaintingwillbecheckedforthefollowingattributesaccordingtothespeci

    24、fication:CleaningmethodPreparationgradeFreedomfromweldspatter,blowholesandotherdefects.HumidityandSteelTemperaturechecksp27、 riortopaintingPaintmanufactureztypandcolourofpainttoclientsspecificationDryfilmpaintthicknesstobecheckedaccordingtospecification.SGSRefNo.:14Rev.:0Page:7of9INSPECTIONGuideline

    25、sreciprocatingcompressorsforgeneralSERVICESDate:18/03/04Paintedsurfaceconditiontobefreefro28mpin-holes,runs,damageorotherdiscontinuity5.5SPAREPARTSzLOOSEITEMSANDACCESSORIESSpareparts,looseitemsandaccessorieswillbecheckedvisuallyandfordimensionsmaterials,workmanshipandquantityaccordingtopurchaseorder

    26、specificationtestmarksandtagswillbecheckedforcorrectident29、ification.5.6REPORTANDRELEASE5.6.1REPORTINGAfinalreportsummarisingtheactivitiescarriedoutwillbeissuedinaccordancewiththecontractrequirementsandcirculatedwithinthetimelimitslaiddowninthecontract.Thereportwillbeinaformatapprovedbytheclientand

    27、mustclearlyindicate30、 thefinalacceptanceorrejectionofthepump.5.6.2RELEASENOTEWhererequiredbythecontractareleasedocumentwillbeissuedtothemanufacturerwhenthepumpshavebeenfinallyaccepted.6.0SHIPPING6.1PREPARATIONANDPACKINGThefollowingpointsmustbechecked:AIIexteriormachinedsurfacesmustb31、 ecoatedwithr

    28、ustpreventativeAllinternalsurfaceswhicharesusceptibletocorrosionmustbecoatedwithrustpreventativeAllflangedopeningsshouldbefittedwithmetalprotectorsinaccordancewiththespecificationAllthreadedconnectionsmustbeprovidedwithsteelplugsCheckmanualsandi32、nstructionsareincludedareincludedasthespecificationr

    29、equirementsPackingstyleandsuitabilityforoverseasshipmentShippingmarksarecorrectPre-assembledsystemsaremarkedasrequiredbythespecification7.0RECIPROCATINGCOMPRESSORSDATADOSSIERThefollowingfinaldocumentswillberevie33、wedandendorsedasnecessary.ManufacturersdatareportsMaterialCertificationDimensionaIrecordNDEreportsHydrostatictestreportsPerformancetestrequirementsNPSHreportsRun-testreportsStripdownreportsFinalinspectionreportMarkingsPackingIistSGSRefNo.:14Rev.:0Page:8of9INSPECTI0NGUIDELINESRECIPROCATINGCOMPRESSORSFORGENERALSERVICESDate:18/03/04SparepartsSGSRefNo.:14Rev.:0Page:9of91


    注意事项

    本文(设备制造质量检验规程(Reciprocating Compressors).docx)为本站会员(夺命阿水)主动上传,三一文库仅提供信息存储空间,仅对用户上传内容的表现方式做保护处理,对上载内容本身不做任何修改或编辑。 若此文所含内容侵犯了您的版权或隐私,请立即通知三一文库(点击联系客服),我们立即给予删除!




    宁ICP备18001539号-1

    三一文库
    收起
    展开