合成高分子防水卷材防水层施工工艺(1004-1996)（Construction technology of waterproof layer for synthetic polymer waterproof roll (1004-1996)）.doc

合成高分子防水卷材防水层施工工艺(1004-1996)（Construction technology of waterproof layer for synthetic polymer waterproof roll (1004-1996)）2.1 materials and requirements:2.1.1 synthetic polymer coil:2.1.1.1 three yuan EPDM rubber waterproofing membraneSpecifications: thickness l.2mm and 1.5mm, length 20m, width 1m;Technical performance: see table 10-9Table three performance of EPDM rubber waterproofing membrane 10-9Project performance indexTensile strength (MPa = 7)Fracture elongation (%) = 450The thermal aging retention rate of elongation (%) = 70(80 + 2 C, 168h) tensile strength (%) = 80Low temperature, cold and crisp humidity (DEG C) below -40 centigradeWatertightness (MPa * min) = 0.3 x 302.1.1.2 Dian CPE sweat Pennant wave Luan Yu G?Specifications: thickness l.2mm, 1.5mm, length 20m, width LM, 2m;Technical performance: see table 10-10.Properties of chlorinated polyethylene rubber common temperature waterproof membrane 10-10Project performance index adhesiveTensile strength (MPa = 7.36)Elongation (%) = 450Low temperature flexibility (DEG C) below -30Watertightness (MPa * min) 0.3 * 302.1.1.3 chlorinated polyethylene waterproof rollSpecifications: thickness l.2mm, length 20m/ rolls, width 0.9m;Technical performance: see table 10-11.Properties of chlorinated polyethylene waterproofing membrane 10-11Project performance indexTensile strength (MPa = 9.8Elongation (%) = 10Watertightness (MPa * h) 0.3 * 2Thermal aging (DEG * h) 100 * 720h, strength does not decreaseLow temperature (DEG) -30 DEG C, no crack around Phi 10mmNote: the synthetic polymer membrane shall meet the requirements of GB 12952, 2, GB 12953, 1, HG 2402, 2. And comply with the design requirements, factory and retest qualified certification materials.2.1.2 synthetic polymer waterproof roll material selection see table 10-12.Material selection table for synthesis of molecular waterproof coiled material l0-12Three EPDM waterproofing membrane supporting materials using chlorinated polyethylene Dian Luan? Blended waterproof coiled material using chlorinated polyethylene waterproof coiled material used1. primer polyurethane component B xylene diluent polyurethane coating dilution or emulsion coating spraying dilute binder of ethyl acetate: gasoline (1: 1)2. basic CX-404 glue glue or adhesive CX-404 LYX-603-3 409 adhesive glue, light yellow transparent viscous liquid, peel strength is not less than 20N/2.5cm3. roll seam adhesive butyl rubber adhesive component B or one component of butyl rubber adhesive chloroprene rubber adhesive system CX-404 CX-401 LYX-603-2 glue adhesive, gray sticky liquid transfer, peel strength of 25N/2.5cm4. enhanced sealant polyurethane sealant (a, b) polyurethane sealant polyurethane sealant5. stain for roofing coloring (silver grey) paint, coloring paint (silver grey), coloring paint (silver grey)6. self vulcanizing adhesive tape, butyl tape or other rubber tape2.2 main machines and tools:2.2.1 electric mixer, high pressure blower.2.2.2 iron roller, pressure roller, pressure holding, Xiaoping shovel, bucket, gas burner, scissors, steel tape, broom, small line, color powder, chalk.2.3 operating conditions:2.3.1 review the drawings before construction, and prepare the roof waterproof construction plan,And technical disclosure. The roof waterproof project must be certificated by the professional construction team.2.3.2 paving waterproof layer of the base must be completed construction, and after maintenance and drying, waterproof layer should be cleared before the construction of grass-roots surface, and at the same time grass-roots acceptance, qualified before the construction of waterproof layer.2.3.3 grass slope should meet the design requirements, no hollowing, cracking, sanding, peeling and other defects; the moisture content should be less than 9%.2.3.4 waterproof layer construction, according to the design requirements, ready to coil and supporting materials, storage and operation should be far from the fire source, to prevent accidents.3.1 process:Base cleaning; brushing the base treatment agent; adding additional layer construction; coating the surface of the coil and the base layerThe laying of materials, winding head, bonding, sealing of coil joint, storage of water test, protection layer3.2, clean the grassroots: Construction of waterproof layer before the acceptance of the grass-roots surface cleaning. Dust, debris and other defects affecting the quality of waterproof layer shall not be allowed.3.3 brushing base treatment agent: coating polyurethane bottom adhesive.Preparation of 3.3.1 adhesive polyurethane outsole: polyurethane material according to a: B =1: 3 (weight ratio) ratio, stirring evenly coated by polyurethane material construction; also can according to a: B: xylene =1: 1.5: 1.5 ratio, stirring and coating construction.3.3.2 polyurethane adhesive coating: large area coating, paint brush bottom glue in the corner, Guan Gen and outfall details such as complex parts evenly over polyurethane adhesive. Then use a long roll brush to brush in a large area. Xu brush bottom rubber (equivalent to cold base oil), thickness should be consistent, shall not have brush, gray and other phenomena.The 3.4 part: the construction of additional layers of yin and Yang, Guan Gen and outfall must first do an additional layer, using self adhesive or sealant polyurethane coating, can also be paving a layer of synthetic polymer waterproofing materials. Should be determined according to the design requirements.3.5 coil and base wheat surface coating:3.5.1 coil surface coating: the coil spread on a clean base, with long rolling brush dipped in CX-404 rubber, roll evenly. Should be left to overlap parts, not glue, and the edge of the head vacated 100mm.The adhesive coating thickness should be uniform, there shall be no leakage or condensation of substances; membrane gelatinize 10 20min after static drying, when the finger is not sticky, raw material barrel will glue surface outward rolled up, flat head end roll, roll stiffness, diameter should not be a big head, a head small, and to avoid getting involved in the sand and debris, keep clean.3.5.2 surface is coated with adhesive glue: after drying, the surface coating of CX-404 glue, with long brush dipped in CX-404 glue, not in a repeated brushing, prevent the formation of sticky glue or since the end of condensation, the detail position can brush evenly, static dry paving material.3.6 coil laying: coil and base have been coated with glue, basically dry (hand touch non stick, general 20min or so), you can do paving, coil construction. The number of plies and thickness of the coil shall comply with the design requirements.3.6.1 membrane should be parallel to the roof from the eaves covered slope, two-way flow sheet lap should shun the direction of the water flow, lap width long side and end, such as empty shop, sticky, sticky, are 100mm; fully adhered method was 80mm, and the end of Jiecha to stagger 250mm.3.6.2 coil should start from the downhill slope of water flow, release the datum line according to the specifications of the coil, and make the length of the coil perpendicular to the water slope. Attention should be paid to coil preparation to reduce the joints at the angle of yin and yang.Shop 3.6.3 coil connected paste plane and facade, from down to up, make the material close to the corner, on the web is not spreading can be pulled too tight, and there shall be no wrinkles and hollowing phenomenon.3.6.4 venting and compacting 3.6.4.1 exhaust: every time after laying a roll of coiled material, should immediately clean and soft long roll brush from the end of the coil, roll toward the coil in the transverse order, to remove the air between the coil bonding layer. 3.6.4.2 compaction: after removing the air, the flat surface can be rolled by the long 300mm and heavy 30kg roller of the wrapped rubber, so that the coil and the base are bonded firmly, and the vertical part is rolled by hand pressing roller. 3.6.5 coil end head and edge embedding: in order to prevent spalling coil end, causing seepage, roll ending must be closed with polyurethane sealant or other sealing materials. When the sealing material is solidified, the surface is coated with a polyurethane waterproof coating, and then the 107 glue cement mortar is pressed to seal the joint. See Figure 10-14 for details. 3.6.6 coil attachment: 3.6.6.1 synthetic polymer coil lap width: full sticky method, 80mm, empty shop, point sticking, strip bonding method, 100mm. Figure 10-14 flashing head coil 1 Bin Qian Xi Jiao Liao mu? Jie hard against Hao? when does the 4 layer; Gui myself? Hao wave?3.6.4 3.6.4.1: whenever the exhaust exhaust, compaction puwan a roll membrane, immediately with a clean soft brush from the beginning of the long end of the roll, roll hard roll toward the horizontal sequence again, to exclude the air between the roll bonding layer. 3.6.4.2 compaction: after removing the air, the flat surface can be rolled by the long 300mm and heavy 30kg roller of the wrapped rubber, so that the coil and the base are bonded firmly, and the vertical part is rolled by hand pressing roller. 3.6.5 coil end head and edge embedding: in order to prevent spalling coil end, causing seepage, roll ending must be closed with polyurethane sealant or other sealing materials. When the sealing material is solidified, the surface is coated with a polyurethane waterproof coating, and then the 107 glue cement mortar is pressed to seal the joint. See Figure 10-14 for details. 3.6.6 coil attachment: 3.6.6.1 synthetic polymer coil lap width: full sticky method, 80mm, empty shop, point sticking, strip bonding method, 100mm. Figure 10-14 flashing head coil 1 Bin Qian Xi Jiao Liao mu? Jie hard against Hao? when does the 4 layer; Gui myself? Hao wave?3.6.6.2 synthetic high polymer sheet lap seam with butyl adhesive A, B two groups, according to the 1: 1 ratio of mixing, two bonding surface with paint brush evenly on the coil on the open joints, static drying 20min, you can start from the end of bonding operation, from the inside out side by pressing hand side and remove air, use a small iron roller compaction, polyurethane sealant sealed edge.3.7 waterproof layer water storage test: coil waterproof layer construction, after the hidden project acceptance, confirm that the practice conforms to the design requirements, should do water storage test, confirmed no seepage water, can construct waterproof layer protection layer.3.8: the construction of protective layer in tiles is completed, after inspection, water test, confirm no leakage under the condition of non people on the roof with long handled brush evenly colored roofs with protective coating; according to the design requirements do bulk rigid protective layer.4.1 ensure the project:4.1.1 synthetic polymer coil and cement materials varieties, grades and mix must comply with the design requirements and related technical specifications, standards.The deformation of 4.1.2 waterproof layer and seam, cornice, flashing, water mouth, etc. the details of embedded parts, must comply with the design requirements and technical specifications of roofing engineering.4.1.3 roofing waterproof layer is strictly prohibited leakage phenomenon.4.2 basic items:4.2.1 paving waterproof layer of the base should be consistent with the requirements of drainage, smooth and clean, no sand, hollowing and loosening the Yin Yang corner should be rounded or obtuse; waterproof layer without water phenomenon.4.2.2 polyurethane primer, polyurethane waterproof coating supplement coatinguniform, there shall be no leakage brush and defects etc.4.2.3 laying, waterproof, laying and lapping and closing shall comply with the requirements of design and roofing technical specifications, and should be firmly bonded,No crack, damage, slip, Alice, blistering, wrinkle.4.2.4 membrane protective layer: coating layer should be firm, uniform coverage, uniform color, no leakage and peeling defects; paving plate protection layer should be consistent with the quality check standard.5.1 already made the coiled material waterproof layer, should take the protective measure in time, prevents the machine tool and the construction work damage.5.2 the roof waterproof layer shall not be damaged during the construction of the pipe roof through the roof or wall.5.3, water pipe etc. the deformation joint construction of waterproof layer, waterproof layer should be blocked temporarily, when completed, should be removed to ensure pipe joints, unobstructed, meet the use function.5.4, waterproof layer construction completed, should promptly do a good job protection layer.5.5 during construction, no contaminated finished products shall be contaminated.6.1 waterproof layer: hollowing occurred between the leveling layer and the membrane, especially the joint material; the reason is that the grassroots is not dry, gas is not completely excluded, membrane Nianjie is not solid, the pressure is not real; you should control the process of acceptance.6.2 roofing waterproof layer leakage: strengthening the detail operation, root canal, water pipe. Expansion joints and coil joints, should do head bonding, to protect the joint construction, caulking should make clear, clean the joint surface sticky, in order to ensure construction quality, seriously do water test.6.3 water: roof and gutters do not shun flashing slope, the slope is not enough, the roof smoothness. The construction of grassroots flashing slope leveling layer should meet the requirements.This process standard shall have the following quality records:7.1 synthetic polymer coil and cementing material should have product qualification certificate, and retest before use.7.2 proportioning data and bonding test of cement material.7.3 hidden inspection data and quality inspection and assessment data.