5万蔗渣刨花板生产线.doc

年产50000(4´×8´)立方米蔗渣刨花板生产线50000m3/a （4´×8´）蔗渣刨花板生产线Bagasse particleboard production line一、 设计纲领 designa）蔗渣刨花板产量：（按板厚为16mm，密度700 kg/ m3计算）年产量：50000m3（日产167 m3）Output:50,000m3/a， or, （167 m3/d）Bagasse particleboardCalculating based on thickness 16mm and density 700 kg/ m3b） 成品规格及容重：规格：2440×1220×（825mm）容重：650760kg/ m3Specification: 2400×1220×（825mm）Density:600760kg/ m3二、 主要技术指标：a）工作制度：年工作日 300天日工作时 22.5小时Yearly working days：300 daysDaily working time: 22.5 hoursb） 原料消耗：蔗渣： 730kg/m3 36500t/a （根据中国经验，含水率50%不除髓平均2T蔗渣生产一立方米刨花板）脲醛树脂胶 ： 142 kg/m3 7100 t/a （固体含量为60%65%） 石蜡： 6 kg/m3 250 t/a （固体石蜡）氯化铵： 1 kg/m3 50 t/a （纯度97%）Bagasse 730kg/m3 36500t/a （2 tons bagasse of 50% moister and with pith can make one cubic meter board in chinese experience）Urea-formaldehyds resin:142 kg/m3 7100t/a (Solid content is 60%65%)Paraffin: 6 kg/m3 250t/a （solid）Ammonium chloride: 1 kg/m3 50 t/a （concentration 97）C）动力消耗电 约160Kwh/m3 800×104kwh/a装机容量： 约1450KwElectric About 160Kwh/m3 800×104kwh/aInstalled capacity: About 1450kw三、 供热系统（采用热油炉）：额定热： 250×104kcal/h设计压力 ： 1.0Mpa介质工作最高温度： 230Rated heat: 250×104kcal/hDesign pressure 1.0MpaMax. medium working temperature 230四、年产50000立方米（4´×8´）蔗渣刨花板生产工艺简述Production technology in brief1.备料工段:Flake preparation section原料来源是从糖厂压榨出蔗糖后的蔗渣，经糖厂打包为规格的蔗渣块且储存20-35天(根据蔗渣中的含糖剩余量)以上的蔗渣块，经皮带运输机送至开包机中，将蔗渣块开包打散。经过皮带运输机送入除髓机除髓后，合格的料通过运输机送到料仓储存。髓通过皮带运输机送到存髓料仓储存，并经高压系统送至燃烧炉进行废物利用。Bagasse come from sugar mill and packed in standards dimension, has been stocked more than 25 days before arrived in the factory. Belt conveyor feed bagasse to the package opener and scatter it, the bagasse should be fed into de-pith machine by belt conveyor, after de-pithed, qualified material fed into raw material bin. The pith will be transport to pith bin for storage, then send to the boiler by high-pressure system.2.干燥施胶工段：Drying section蔗渣由料仓出料螺旋输送到一极干燥机（烟气干燥机）中干燥处理，一级干燥后的原料送至二极干燥机（转子干燥机）干燥处理，使干燥后蔗渣含水率符合工艺要求。通过防火螺旋运输机将干蔗渣送至矩形摆动筛进行分选。如有火星发生，防火螺旋自动反转，将带有火星的物料排出机外。Bagasse will be fed into primary drying system. Then sending to secondary drying system, make sure the moister qualified for the technics. And drying it into proper moisture bagasse according to production technology, then dried flake fed into rectangular swinging unit by fire-proof screw conveyer. If there are sparks, the fire-proof screw counter-turning and discharge flake automatically.蔗渣分选工段：Sifting and Milling Section矩形摆动筛将干蔗渣进行筛选,表层料经过风机送至表层蔗渣料仓中储存,芯层料经风送系统送至芯层蔗渣料仓中储存。不合格的蔗渣大料，经螺旋运输机送至筛环式打磨机进行打磨,打磨后的物料经过风机送至矩形筛选机中再次筛选Rectangular swinging screen sifting dried-bagasse. Surface flake sent into bin by blower. Core flake sent to core flake bin for storage by pneumatic conveying system. Unqualified flake sent to ring mill by screw conveyer. Then, the flake will be sent into rectangular screen for screening again by flower.在芯表层料仓中贮存的蔗渣原料，分别经出料螺旋送至芯表层计量料仓中进行计量,计量料仓的计量皮带将芯表层原料按工艺要求分别送至芯表层拌胶机,经拌胶后的物料通过运输机送至铺装机。计量料仓装有称重传感器,对于芯表层料配比和施胶量能准确的计量,并将信号反馈至供胶系统。芯、表层拌胶机为环式高速拌胶机,采用喷雾式喷胶系统,拌胶均匀、能有效的克服胶斑现象、节约胶料降低生产成本。调胶系统可自动、手动控制。The bagasse storied in the core-surface flake bin will be sent to measure-bin, and then, sent to the core flake glue blender and surface glue blender separately by measure-belt based on process requirements, then, sent to the forming machine by conveyer.The weight-sensor is installed in the measure-bin for measuring the accuracy of sizing amount and proportion on surface- layer & core-layer, and then, feed back to sizing-supply system. The glue blender is ring-type one with high speed rotary, the spray system can do the work wellevenly and solve the problem of size-stain and also can save the cost. The system of glue regulating system can operated by auto and manul mode.3.铺装热压工段：Forming and hot pressing Section铺装机将拌好胶的蔗渣均匀铺在板坯运输机上,经过除铁器,预压机,板坯横截锯,过渡皮带运输机,加速皮带运输机,推板运输机,进入装板机;After sizing, the flake formed on the mat conveyer evenly by forming machine, then, the mat go through de-iron unit, pre-press, mat edge trimming saw, cross-cutting saw, accelerating belt conveyor, and pusher conveyer, then fed into loader.装板机待板坯装满后,由推板小车将板坯送至热压机内,待一个热压周期完成后，热压机张开,素板被推板小车送到卸板机,由卸板运输机卸出.The mats in loader will be pushed to the hot presser by belt-tray, and after one pressing cycle, hot press open, the rough board be pushed to the board unloader, discharged by conveyer.4.后处理工段：Final board preparation section由卸板运输机卸出的素板,经过辊台运输机,进入冷却翻板机冷却处理,使其达到工艺要求的温度，经过冷却翻板机冷却后的毛板由对中辊台运输机送至纵向锯边机,经纵向锯边机锯切后经转向辊台至横向锯边机锯切成规格板材后至液压升降台整齐堆垛由叉车运走暂存。The rough board discharged by conveyer will be fed into the star cooler to cooling board through roll conveyer to reach to stipulated temperature, then, sent to the Longitudinal edge saw by centering roll conveyer, and being cut into dimension board. The dimension board fed into roller lift to stack, finally be sent to the storage by fork. In order to mature the adhesive, the trimmed boards are usually piled and stored for a period of time before carrying out sanding.5.砂光工段：Sanding Section待砂光的毛板待砂板用叉车放在辊台上，送入液压升降台，推板器逐张推入砂光机进料辊台，四砂架定厚宽带砂光机将毛板砂去预固化层，达到要求的厚度及光洁表面，经检验，分等后，由出板运输机将成品板送至液压升降台上堆放，至一定高度后取走打包入库。砂光粉经风送由布袋除尘器落入砂光粉尘料仓，可作锅炉燃料。In order to achieve a least fluctuation in thickness and unevenness of the surface, the boards must under go sanding, after sanding, a tolerance in thickness can be realized.The rough board put on roller by forklift, then sent to hydraulic lift, board pusher push the board into sander one by one. 4 head sanding machine will achieve a least fluctuation in thickness and unevenness of the surface. After check up and classifying, final board sent to hydraulic lift for storage by out feeding roller conveyor, then sent to final board storage by forklift.The sanding powders sent to the cloth bag de-duster by pneumatic conveying system, separated power can be used as burnable residue for boiler.五、年产20000(4´×8´)立方米蔗渣刨花板生产线50000M3/age(4´×8´) Panelboard production line设备明细及主要技术参数 Machine List序号No代 号Model名称Machine name数量Qty主要技术参数Data备 注Remarks100 备料工段 Procedure for preparation 101PY310皮带运输机Belt conveyor1setN=3kw L=10000mm带宽：width 650mm（人字形带）(herringbone band)支架用户自制Bracket made by User102KB300开包机Open chartered3setsN=30kw×3=90kw n=1480r/min 103FS311风送系统Air conveying1sets 用户自制 made by User风管 duct1sets风机 blowe1sets 旋风分离器 separator1 sets下料器 discharger1 setsN=3kw 104LC311料仓Core surface flake silo1sets壳体支架用户自制shell, bracket made by User105PY311皮带运输机Belt conveyor1 setsN=3kw 支架用户自制Bracket made by User106DYC1150.立式除髓机De-pith machine 2 setsN=210kw×2=420kw n=1480r/min 107PY312皮带运输机Belt conveyor2 setN=3kw ×2=6kw 108除铁器Metal remover1set 109PY511皮带运输机Belt conveyor2setN=3kw 110LC312料仓Wet flakes bin1setN=7.5kw111FL310.0髓风送系统Pneumatic system 1sets用户自制 made by User风管 duct1sets风机 blower1sets 112LC311料仓Wet flakes bin1setN=15kw壳体、支架用户自制shell,bracket made by User113FL310下料装置Discharger1set 200 调施胶施蜡工段Glue regulation and applying section 201RG50一级干燥系统Primary dryer1sets供：烟气炉，三通道干燥机，风机，不含管路系统。 202FL310.0物料风送系统Pneumatic system 1sets用户自制 made by User风管 duct1sets风机 blowe1sets旋风分离器 separator1sets下料器 discharger1setsN=3kw203ZG2330二级干燥系统Secondary dryer1sets204FL310.0物料风送系统Pneumatic system 1sets用户自制 made by User风管 duct1sets风机 blowe1sets旋风分离器 separator1sets下料器 discharger1setsN=3kw205LY312螺旋运输机Screw conveyor1setN=4kw 支架用户自制Bracket made by User206BF178A分选筛Air sifter1setN=7.5kw Q=65m3/h 207LY313螺旋运输机Screw conveyor1setN=3kw L=7000mm 208BX5610打磨机Will1setN=132kw 生产能力capacity8001600kg/h 209FS311风送系统Air conveying2sets 用户自制 made by User风管 duct2sets风机 blowe2setsN=22kw / 30kw 旋风分离器 separator2 sets下料器 discharger2 setsN=3kw×2=6kw 210LC312芯表层料仓Core surface flake silo2setsN=5.5kw×2=11kw调速电机 governor motor容积：volume35m3壳体、支架用户自制shell, bracket made by User211BC310电子计量料仓 Metering bin2setsN=2.2kw×2=4.4kw调速电机governor motor 212BS60喷雾环式拌胶机Glue blender1setsN=55kw 5生产能力capacity (1500-8000)kg/h 213BS3喷雾环式拌胶机Glue blender1setsN=30kw 生产能力capacity 3000kg/h214TJ310.0石蜡、调、施胶系统Glue regulating supplying system1set 215PY312.0皮带运输机Scraper conveyor1setN=7.5kwL=24000mm 300 铺装热压工段 Mat forming and hot pressing section 301PZ3B.0气流铺装机Mat air former1setN=43kw 皮带宽度：width 1500mm 302FS312.0外循环系统Air circulating system1set用户自制 made by User风管 duct1set风机 blowe1setN=22kw 旋风分离器 separator1set下料器 discharger1setN=4.5kw 303YJ310.0板坯运输机Spreading conveyer1set由预压机驱动driven by prepressV=110m/min 304含水率测定仪water ratio determinator1set 305除铁器Metal remover 1set 306PS310.0板坯预压机Continuous pre-press1setN=30kwV=110m/min 307TPY310同步板坯运输机Synchronous conveyor1set与预压机同步 V= prepressV=110m/min 308QB310齐边锯Mattrimming saw2setsN=1.1kw×2=2.2kw 锯片直径saw bit diametral300 309PT310平台Platform size 310BHJ310横截锯Cross cutting saw1setN=5.2kw锯片直径 saw bit diametral 350 mm 311BJY321A加速运输机 Acc belt conveyer1setN=3kw 皮带宽度：width 1500mm 312BJY321B电子称重加速运输机 Mat scale1setN=3kw 皮带宽度：width 1500mm 313FH301废板坯回收系统Mat crushing deviel1setN=4.5kw用户自制 made by User314HS302齐边、横截回收系统1set用户自制 made by User风管 duct1set风机 blowe1setN=11kw 旋风分离器 separator1set下料器 discharger1setN=3kw 315FS313风送系统Air conveying1set用户自制 made by User风管 duct1set风机 blowe1setN=30kw 旋风分离器 separator1set下料器 discharger1setN=5.5kw 316BJY321C.伸缩加速运输机Flexible belt conveyor1setN=3kw 317BJY321D.加速运输机 Acc belt conveyer2setsN=3kw×2=6 kw 318FH302.0回收装置recovery device1set用户自制made by User风管 duct1set风机 blowe1setN=11kw 旋风分离器 separator1set下料器 discharger1setN=3kw 回收螺旋5set 319TY301B.推板运输机Loading conveyer1setN=5.2kw带宽：1500mm 320ZJ16装板机Loader1set装板层数：Layer 16层间距：Opening 230mm 321Y16热压机Hot press1set装板层数：Layer 16层间距：Opening 230mm公称压力：Nominal pressure25Mpa压板尺寸：Platen size 2650×1480×100油缸直径×数量：Press cylinder Dia. ×No 320mm×6 322YY16热压机液压系统Hydraulic system1setN=198kw 1250t P=25Mpa 蓄压罐accumulator 323热压机排气罩Line up the spirit cover1setN=2.2kw×2=4.4 kw用户自制made by User324XJ16卸板机Unloading belt conveyer1set卸板层数：Layer 16层间距：Opening 230mm 325XY301.0卸板运输机Unloading belt conveyer1setN=1.5kw B=500mm 400 后处理工段 Rear processing section 401GT310.0对中辊台Centering machine1setN=2.2kw 402GT311.0进板辊台Infeed roller conveyer1setN=2.2kw 403FB310A.冷却翻板机Star cooler1setN=2.2kw 1r/min 404GT312.0出板辊台Outfeed roller conveyor1setN=1.5kw 405凉板器排气罩Cool peank machine rom thespirit corer1setN=3kw用户自制 made by User406GT313.0对中辊台Centering machine1setN=2.2kw 407ZC301A.纵向锯边机Longitudinal edge saw1setN=18kw 锯片saw bit=315 408GY314.0辊台运输机Roller conveyor1setN=2.2kw 409HC301A.横向锯边机Longitudinal edge saw1setN=19.5kw 锯片saw bit=315 410GY315.0辊台运输机Roller conveyor1setN=1.5kw 411S310.0纵向辊筒升降台Transversal edge saw1setN=2.2kw H=1200 T=3t 412CG301.0叉车辊台Fork roller1set 413HS301.0纵横锯回收系统De-dusting system for edging1set用户自制made by User风管 duct1set风机 blowe1setN=7.5kw 旋风分离器 separator1set下料器 discharger1setN=3kw 500 砂光工段Sanding section 501CG301.0叉车辊台Fork roller1set 502TB310.0推板器Board pusher1set 503S310.0纵向辊筒升降台Longitudinal roller lift1setN=2.2kw H=1200 T=3 t 504GT316.0进板辊台Feeding roller conveyor1setN=2.2kw 505BSG2713QE四砂架砂光机4-head wide belt sanding machine1setN=276.2kw 506GT317.0出板辊台out feeding roller 1setN=2.2kw 507FDJ505S垛板机Stacker1setsN=2.2kw×2=4.4kw 508S310.0纵向辊筒升降台Longitudinal roller lift2setsN=2.2kw×2=4.4kw 509CG301.0叉车辊台Fork roller2sets 510HS303.0砂光除尘系统De-duseing system for sanding1set用户自制 made by User风管 duct1se风机 blowe1seN=45kw 布袋除尘器bag-type dust collector1se 600 其他 Other 601LC313.0砂光粉料仓bunker1setN=7.5kw管路、壳体、支架用户自制pipeline,shell,bracket made by User602二次除尘quadrate dedusting1set用户自制 made by User风管 duct1set风机 blowe1setN=37kw 旋风分离器 separator1set布袋除尘器bag-type dust collector1set 下料器 discharger1setN=4kw 603粉尘输送系统Mill dust delivery system用户自制made by User风管 duct1set风机 blowe1setN=55kw 604生产线电控系统Electric control system formain production line1set 605生产线附属件Production line appurtenances1set用户自制made by User合计： RMB：15,000,000 说明：1 为我公司按出口设备制造标准生产制造的离岸价1500万。2345700 USD本价格不包括指导安装、调试、技术软件、及用户现场制作费用。The price of listed equipment: RMB 15,000,000 FOB Dalian Port. It is not include of the charge for the fees of guiding installation, commissioning, technical software, and the processing fees incurred in site.2、公用工程；热能、变电、水源、制胶、我公司提供相关技术参数，用户自备。We will provide the parameter for public project, heat energy, water and glue making，prepared by user.3、设备使用电源；220/380V 50HZPower: 220/380V 50HZ4、因所在国对环保、消防、污水处理的要求不同，由用户自行选购。Environment protection, fire prevention and wastewater are determined according to the user's local environment protection requireme