BS EN 3155-045-2006 航空航天系列.连接部件中用电连接器.第045部分T级、双压紧、A型插座电连接器.产品标准.pdf

BRITISH STANDARD BS EN 3155-045:2006 Aerospace series Electrical contacts used in elements of connection Part 045: Contacts, electrical, female, type A, double crimping, class T Product standard The European Standard EN 3155-045:2006 has the status of a British Standard ICS 49.060 BS EN 3155-045:2006 This British Standard was published under the authority of the Standards Policy and Strategy Committee on 29 September 2006 © BSI 2006 ISBN 0 580 49175 7 National foreword This British Standard was published by BSI. It is the UK implementation of EN 3155-045:2006. The UK participation in its preparation was entrusted by Technical Committee ACE/6, Aerospace avionic electrical and fibre optic technology, to Subcommittee ACE/6/-/3, Aerospace Connectors. A list of organizations represented on ACE/6/-/3 can be obtained on request to its secretary. This publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct application. Compliance with a British Standard cannot confer immunity from legal obligations. Amendments issued since publication Amd. No. DateComments ÛËÎÑÐÛßÒ ÍÌßÒÜßÎÜ ÒÑÎÓÛ ÛËÎÑÐWÛÒÒÛ ÛËÎÑÐ×ÍÝØÛ ÒÑÎÓ ÛÒ íïëëóðìë Ó¿§ îððê ×ÝÍ ìçòðêð Û²¹´·-¸ Ê»®-·±² ß»®±-°¿½» -»®·»- ó Û´»½¬®·½¿´ ½±²¬¿½¬- «-»¼ ·² »´»³»²¬- ±º ½±²²»½¬·±² ó ﮬ ðìëæ ݱ²¬¿½¬-ô »´»½¬®·½¿´ô º»³¿´»ô ¬§°» ßô ¼±«¾´» ½®·³°·²¹ô ½´¿- Ì ó Ю±¼«½¬ -¬¿²¼¿®¼ Í7®·» ¿7®±-°¿¬·¿´» ó ݱ²¬¿½¬- 7´»½¬®·¯«»- «¬·´·-7- ¼¿²- ´»- ±®¹¿²»- ¼» ½±²²»¨·±² ó ﮬ·» ðìë æ ݱ²¬¿½¬- 7´»½¬®·¯«»-ô º»³»´´»-ô ¬§°» ßô ¼±«¾´» -»®¬·-¿¹»ô ½´¿-» Ì ó Ò±®³» ¼» °®±¼«·¬ Ô«º¬ó «²¼ ο«³º¿¸®¬ ó Û´»µ¬®·-½¸» Õ±²¬¿µ¬» ¦«® Ê»®©»²¼«²¹ ·² Ê»®¾·²¼«²¹-»´»³»²¬»² ó Ì»·´ ðìëæ Û´»µ¬®·-½¸»® Þ«½¸-»²µ±²¬¿µ¬ô ̧° ßô ¼±°°»´¬ ¹»½®·³°¬ô Õ´¿-» Ì ó Ю±¼«µ¬²±®³ ̸·- Û«®±°»¿² ͬ¿²¼¿®¼ ©¿- ¿°°®±ª»¼ ¾§ ÝÛÒ ±² îê Í»°¬»³¾»® îððëò ÝÛÒ ³»³¾»®- ¿®» ¾±«²¼ ¬± ½±³°´§ ©·¬¸ ¬¸» ÝÛÒñÝÛÒÛÔÛÝ ×²¬»®²¿´ λ¹«´¿¬·±²- ©¸·½¸ -¬·°«´¿¬» ¬¸» ½±²¼·¬·±²- º±® ¹·ª·²¹ ¬¸·- Û«®±°»¿² ͬ¿²¼¿®¼ ¬¸» -¬¿¬«- ±º ¿ ²¿¬·±²¿´ -¬¿²¼¿®¼ ©·¬¸±«¬ ¿²§ ¿´¬»®¿¬·±²ò Ë°ó¬±ó¼¿¬» ´·-¬- ¿²¼ ¾·¾´·±¹®¿°¸·½¿´ ®»º»®»²½»- ½±²½»®²·²¹ -«½¸ ²¿¬·±²¿´ -¬¿²¼¿®¼- ³¿§ ¾» ±¾¬¿·²»¼ ±² ¿°°´·½¿¬·±² ¬± ¬¸» Ý»²¬®¿´ Í»½®»¬¿®·¿¬ ±® ¬± ¿²§ ÝÛÒ ³»³¾»®ò ̸·- Û«®±°»¿² ͬ¿²¼¿®¼ »¨·-¬- ·² ¬¸®»» ±ºº·½·¿´ ª»®-·±²- øÛ²¹´·-¸ô Ú®»²½¸ô Ù»®³¿²÷ò ß ª»®-·±² ·² ¿²§ ±¬¸»® ´¿²¹«¿¹» ³¿¼» ¾§ ¬®¿²-´¿¬·±² «²¼»® ¬¸» ®»-°±²-·¾·´·¬§ ±º ¿ ÝÛÒ ³»³¾»® ·²¬± ·¬- ±©² ´¿²¹«¿¹» ¿²¼ ²±¬·º·»¼ ¬± ¬¸» Ý»²¬®¿´ Í»½®»¬¿®·¿¬ ¸¿- ¬¸» -¿³» -¬¿¬«- ¿- ¬¸» ±ºº·½·¿´ ª»®-·±²-ò ÝÛÒ ³»³¾»®- ¿®» ¬¸» ²¿¬·±²¿´ -¬¿²¼¿®¼- ¾±¼·»- ±º ß«-¬®·¿ô Þ»´¹·«³ô ݧ°®«-ô ݦ»½¸ λ°«¾´·½ô Ü»²³¿®µô Û-¬±²·¿ô Ú·²´¿²¼ô Ú®¿²½»ô Ù»®³¿²§ô Ù®»»½»ô Ø«²¹¿®§ô ×½»´¿²¼ô ×®»´¿²¼ô ׬¿´§ô Ô¿¬ª·¿ô Ô·¬¸«¿²·¿ô Ô«¨»³¾±«®¹ô Ó¿´¬¿ô Ò»¬¸»®´¿²¼-ô Ò±®©¿§ô б´¿²¼ô ᮬ«¹¿´ô α³¿²·¿ô Í´±ª¿µ·¿ô Í´±ª»²·¿ô Í°¿·²ô Í©»¼»²ô Í©·¬¦»®´¿²¼ ¿²¼ ˲·¬»¼ Õ·²¹¼±³ò ÛËÎÑÐÛßÒ ÝÑÓÓ×ÌÌÛÛ ÚÑÎ ÍÌßÒÜßÎÜ×ÆßÌ×ÑÒ ÝÑÓ×ÌW ÛËÎÑÐWÛÒ ÜÛ ÒÑÎÓßÔ×ÍßÌ×ÑÒ ÛËÎÑÐ×ÍÝØÛÍ ÕÑÓ×ÌÛÛ ÚDÎ ÒÑÎÓËÒÙ Ó¿²¿¹»³»²¬ Ý»²¬®»æ ®«» ¼» ͬ¿-¿®¬ô íê Þóïðëð Þ®«-»´- w îððê ÝÛÒß´´ ®·¹¸¬- ±º »¨°´±·¬¿¬·±² ·² ¿²§ º±®³ ¿²¼ ¾§ ¿²§ ³»¿²- ®»-»®ª»¼ ©±®´¼©·¼» º±® ÝÛÒ ²¿¬·±²¿´ Ó»³¾»®-ò λºò Ò±ò ÛÒ íïëëóðìëæîððêæ Û 2 Contents Page Foreword 3 1 Scope.4 2 Normative references .4 3 Terms and definitions.4 4 Required characteristics 5 4.1 Dimensions, mass.5 4.2 Material, protective plating.6 4.3 Permissible cables6 4.4 Cable stripping6 4.5 Tooling.6 4.6 Tests 7 4.7 Gauges.8 5 Designation .8 6 Marking8 7 Technical specification.8 EN 3155-045:2006 3 Foreword This European Standard (EN 3155-045:2006) has been prepared by the European Association of Aerospace Manufacturers - Standardization (AECMA-STAN). After enquiries and votes carried out in accordance with the rules of this Association, this Standard has received the approval of the National Associations and the Official Services of the member countries of AECMA, prior to its presentation to CEN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by November 2006, and conflicting national standards shall be withdrawn at the latest by November 2006. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN and/or CENELEC shall not be held responsible for identifying any or all such patent rights. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and the United Kingdom. EN 3155-045:2006 4 1 Scope This standard specifies the required characteristics, tests and tooling applicable to female electrical contacts 045, type A, double crimping, class T, used in elements of connection according to EN 3155-002. It shall be used together with EN 3155-001. The associated male contact is defined in EN 3155-044. Double crimping contact has a barrel which is design to crimp conductor and jacket of cable in two locations, one on the conductor and the other on the jacket. This way protect the conductor from mechanical strengths. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 2591-*, Aerospace series Elements of electrical and optical connection Test methods. EN 3155-001, Aerospace series Electrical contacts used in elements of connection Part 001: Technical specification.1) EN 3155-002, Aerospace series Electrical contacts used in elements of connection Part 002: List and utilization of contacts. EN 3155-044, Aerospace series Electrical contacts used in elements of connection Part 044: Contacts, electrical, male 044, type A, double crimping, class T Product standard. MIL-DTL-22520, Crimping tools, terminal, hand or power actuated, wire termination, and tool kits general specification for.2) MIL-I-81969, Installing and removal tools, connector electrical contact, general specification for.2) 3 Terms and definitions For the purposes of this standard, the terms and definitions given in EN 3155-001 apply. * All its parts quoted in this standard. 1) Published as AECMA Prestandard at the date of publication of this standard. 2) Published by: Department of Defense (DOD), the Pentagon, Washington D.C. 20301, USA. EN 3155-045:2006 5 4 Required characteristics 4.1 Dimensions, mass See Figure 1 and Table 1. Dimensions and tolerances are given in millimetres. Key 1 G max., see NOTE 1. 2 0,25 max., see NOTE 2. 3 Manufacturer identification 4 Diameter H (one side only) 5 White dot NOTE 1 Position of electrical contact point NOTE 2 Clearance between sleeve and body of the contact Figure 1 EN 3155-045:2006 6 Table 1 Size A F G J Contact Barrel max. B C D E min. max. H 12,32 4,340,841,980,811,74 20 22 16,66 12,17 4,06 0,74 1,93 1,05 1,14 0,66 1,69 Size K1 K2 M N P R Mass Contact Barrel L1 L2 min. g 3,35 0,45 0,891,341,982,621,73 20 22 3,05 0,15 0,84 1,29 1,93 2,54 1,52 1,35 0,30 4.2 Material, protective plating Body material: copper alloy Protective plating: selective protection not permitted; minimum gold thickness: 1,27 µm nickel undercoat 4.3 Permissible cables See Table 2. Table 2 Size Size of conductors Section insulation Contact Barrel AECMA Code mm2 AWG a max. Rated test current A 20 22 004 0,4 22 1,25 5 a AWG: American Wire Gauge. 4.4 Cable stripping See Table 3. Table 3 Size Stripped length of cable mm Contact Barrel 0,3 20 22 2,3 4.5 Tooling Conform to MIL-DTL-22520 and MIL-I-81969 See Table 4. EN 3155-045:2006 7 Table 4 Size Cable size Crimping tool Extraction tools Contact Barrel AECMA Code AWG a Tool Positioner Selector number Insertion tool Wired contact Unwired contact 20 22 004 22 M22520/1-01 M22520/1-02 red 4 MIL-I-81969/14-11 MIL-I-81969/14-11 MIL-I-81969/30-05 a AWG: American Wire Gage. 4.6 Tests See Table 5. Table 5 Applicable EN 2591- Title Not applicableAccording to EN 3155-001 Remarks as on all other specs 101 Visual examination X 102 Examination of dimensions and mass X 201 Contact resistance - Low level X 202 Contact resistance at rated current X 204 Discontinuity of contacts in the microsecond range X 206 Measurement of insulation resistance X 207 Voltage proof test X 210 Electrical overload X 211 Capacitance X 212 Surface transfer impedance X 213 Shielding effectiveness from 100 MHz to 1 GHz X 301 Endurance at temperature X T (260 2) °C Duration: 1 000 h 305 Rapid change of temperature X TA (260 2) °C TB ( 65 2) °C 306 Mould growth X 307 Salt mist X 315 Fluid resistance X 402 Shock X 403 Sinusoidal and random vibration X 406 Mechanical endurance X 415 Test probe damage (female contact) X 416 Contact bending strength X continued EN 3155-045:2006 8 Table 5 (concluded) Applicable EN 2591- Title Not applicable According to EN 3155-001 Remarks as on all other specs 417 Tensile strength (crimped connection) X Crimping of jacket shall be inoperative. 418 Gauge insertion/extraction forces (female contacts) X 502 Restricted entry X 503 Contact deformation after crimping X 508 Measurement of thickness of coating on contacts X The measured thickness shall be recorded. 509 Adhesion of coating on contacts X 513 Magnetic permeability X 2 4.7 Gauges See EN 3155-001 Table 2, tests EN 2591-415, EN 2591-418 and EN 2591-502. 5 Designation EXAMPLE Description block CONTACT, ELECTRICAL Identity block EN3155-045F2022 Number of this standard Type of contact F female Contact size code (see Table 1) Barrel size code (see Table 1) NOTE If necessary, the code I9005 shall be placed between the description block and the identity block. 6 Marking See EN 3155-001. 7 Technical specification See EN 3155-001. 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