FANUC数据服务器操作手册.pdf

GE Fanuc Automation Computer Numerical Control Products Data Server Operator's Manual GFZ-62694EN/03April 2000 GFL-001 Warnings, Cautions, and Notes as Used in this Publication Warning Warning notices are used in this publication to emphasize that hazardous voltages, currents, temperatures, or other conditions that could cause personal injury exist in this equipment or may be associated with its use. In situations where inattention could cause either personal injury or damage to equipment, a Warning notice is used. Caution Caution notices are used where equipment might be damaged if care is not taken. Note Notes merely call attention to information that is especially significant to understanding and operating the equipment. This document is based on information available at the time of its publication. While efforts have been made to be accurate, the information contained herein does not purport to cover all details or variations in hardware or software, nor to provide for every possible contingency in connection with installation, operation, or maintenance. Features may be described herein which are not present in all hardware and software systems. GE Fanuc Automation assumes no obligation of notice to holders of this document with respect to changes subsequently made. GE Fanuc Automation makes no representation or warranty, expressed, implied, or statutory with respect to, and assumes no responsibility for the accuracy, completeness, sufficiency, or usefulness of the information contained herein. No warranties of merchantability or fitness for purpose shall apply. ©Copyright 2002 GE Fanuc Automation North America, Inc. All Rights Reserved. B-62694EN/03SAFETY PRECAUTIONS S-1 This section describes the safety precautions relating to the use of CNC units, to ensure safe operation of machines fitted with FANUC CNC units. Read this section carefully before attempting to use any function described in this manual. Users should also read the relevant descriptions in the Operator's Manual to become fully familiar with the functions to be used. Contents 1.WARNING, CAUTION, AND NOTE s-2 2.GENEREAL WARNINGS AND NOTES s-3 SAFETY PRECAUTIONS SAFETY PRECAUTIONSB-62694EN/03 S-2 1WARNING, CAUTION, AND NOTE This manual includes safety precautions for protecting the user and preventing damage to the machine. Precautions are classified into Warning and Caution according to their bearing on safety. Also, supplementary information is described as a Note. Read the Warning, Caution, and Note thoroughly before attempting to use the machine. WARNING Applied when there is a danger of the user being injured or when there is a damage of both the user being injured and the equipment being damaged if the approved procedure is not observed. CAUTION Applied when there is a danger of the equipment being damaged, if the approved procedure is not observed. NOTE The Note is used to indicate supplementary information other than Warning and Caution. B-62694EN/03SAFETY PRECAUTIONS S-3 2GENERAL WARNINGS AND NOTES WARNING 1. Before operating the machine, thoroughly check the entered data. Operating the machine with incorrect data may result in the machine behaving unexpectedly, possibly causing damage to the workpiece and/or machine itself, or injury to the user. 2. Never attempt to perform a production run, such as actually machining a workpiece, without first checking the operation of the machine. Before starting the machine for a production run, ensure that the program command values, offsets, current position, external signals, and other settings are suitable for the operation to be performed. Also check that the machine operates correctly by performing a trial run using, for example, the single block, feedrate override, or machine lock function or by operating the machine with neither a tool nor workpiece mounted. 3. Ensure that the specified feedrate is appropriate for the intended operation. Generally, for each machine, there is a maximum allowable feedrate. But, the appropriate feedrate varies with the intended operation. Refer to the manual provided with the machine to determine the maximum allowable feedrate. If a machine is run at other than the correct speed, it may behave unexpectedly, possibly causing damage to the workpiece and/or machine itself, or injury to the user. 4. When using a tool compensation function, thoroughly check the direction and amount of compensation. Operating the machine with incorrectly specified data may result in the machine behaving unexpectedly, possibly causing damage to the workpiece and/or machine itself, or injury to the user. 5. The parameters for the CNC and PMC are factory-set. Usually, there is not need to change them. When, however, there is not alternative other than to change a parameter, ensure that you fully understand the function of the parameter before making any change. Failure to set a parameter correctly may result in the machine behaving unexpectedly, possibly causing damage to the workpiece and/or machine itself, or injury to the user. SAFETY PRECAUTIONSB-62694EN/03 S-4 WARNING 6. Immediately after switching on the power, do not touch any of the keys on the MDI panel until the position display or alarm screen appears on the CNC unit. Some of the keys on the MDI panel are dedicated to maintenance or other special operations. Pressing any of these keys may cause the machine to behave unexpectedly. 7. The operator's manual supplied with a CNC unit provide an overall description of the machine's functions, including any optional functions. Note that the optional functions will vary from one machine model to another. Therefore, some functions described in the manuals may not actually be available for a particular model. Check the specification of the machine if in doubt. 8. Some machine operations and screen functions may have been implemented at the request of the machine- tool builder. When using such functions, refer to the manual supplied by the machine-tool builder for details of their use and any related cautions. NOTE 1. Command programs, parameters, and variables are stored in nonvolatile memory in the CNC unit. Usually, they are retained even if the power is turned off. Such data may be deleted inadvertently, however, or it may prove necessary to delete all data from nonvolatile memory as part of error recovery. To guard against the occurrence of the above, and assure quick restoration of deleted data, backup all vital data, and keep the backup copy in a safe place. B-62684EN/03 Table of Contents SAFETY PRECAUTIONS I. GENERAL 1. OUTLINE.3 II. CONNECTION 1. FOR Series 16/18-B/C, Series 15-B 9 1.1CONSTRUCTION.10 1.2INSTALLATION.11 1.2.1Environmental Requirements.11 1.2.2Cable Lead-in Diagram12 1.2.3Connector Disposition of Data Server board.13 1.3GENERAL CONNECTION DIAGRAM 14 2. FOR Series 16i/18i-A 15 2.1CONSTRUCTION.16 2.2INSTALLATION.17 2.2.1Environmental Requirements.17 2.2.2Cable Lead-in Diagram18 2.2.3Connector Disposition of Data Server board.19 2.3GENERAL CONNECTION DIAGRAM 21 2.3.1General Connection Diagram.21 2.3.2Connection of HDD Unit.22 3. CONNECTION WITH NETWORK24 3.1CONNECTION WITH THE ETHERNET25 3.2AUI(Attachment Unit Interface) PIN CONFIGURATION .26 3.3CONNECTION OF THE TRANCEIVER CABLE.27 3.4SHIELDING EARTH OF THE TRANSCEIVER CABLE.28 III. MAINTENANCE 1. FOR Series 16/18-B/C, Series 15-B.33 1.1SYSTEM BLOCK DIAGRAM34 1.2PARTS LAYOUT35 1.3LIGHTING OF LEDS AND MEANING 36 Table of ContentsB-62694EN/03 C-2 1.4HOW TO EXCHANGE A FUSE 38 2. FOR Series 16i/18i-A.39 2.1SYSTEM BLOCK DIAGRAM40 2.2PARTS LAYOUT41 2.3LIGHTING OF LED AND MEANING.43 2.3.1In case of edition 01A44 2.3.2In case of latter edition than 02B.46 IV. OPERATION 1. FOR Series 16/18-B/C, Series 16i/18i-A.51 1.1OUTLINE52 1.1.1Notice when you use for the first time.53 1.2SETTING SCREEN.54 1.2.1Description of each data 56 1.2.2How to input data.58 1.2.3How to input small letters60 1.2.4How to set a Host Directory.61 1.2.5How to save modified data 63 1.3NC PROGRAM MANAGEMENT FUNCTION.64 1.3.1Displaying the table of NC programs.65 1.3.2Searching a NC program69 1.3.3Deleting NC programs.70 1.3.4Getting a NC program72 1.3.5Putting a NC program74 1.3.6List-Getting NC programs .77 1.3.7List-Putting NC programs80 1.3.8List-Deleting NC programs83 1.3.9A format of List-File85 1.3.10A format of NC program86 1.4CALLING A SUBPROGRAM WITH M19887 1.5REGISTERING A NC PROGRAM.89 1.6OUTPUTTING A NC PROGRAM.90 1.7DNC OPERATION91 1.8MAINTENANCE OF THE BUILT-IN HARD DISK.92 1.8.1Checking the built-in hard disk92 B-62684EN/03Table of Contents C-3 1.8.2Formatting the built-in hard disk93 1.9MAINTENANCE OF DATA SERVER94 1.10BUFFER MODE (OPTIONAL FUNCTION).96 1.10.1How to change the mode97 1.10.2How to use the buffer mode.99 1.10.3How to divide a large NC program101 1.11ERROR MESSAGE.103 1.12PARAMETERS.105 2. FOR Series 15-B 108 2.1OUTLINE109 2.1.1Notice when you use for the first time.110 2.2SETTING SCREEN.111 2.2.1Description of each data 113 2.2.2How to input data.115 2.2.3How to input small letters117 2.2.4How to save modified data 118 2.3NC PROGRAM MANAGEMENT FUNCTION.119 2.3.1Displaying the table of NC programs.120 2.3.2Searching a NC program124 2.3.3Deleting NC programs.125 2.3.4Getting a NC program127 2.3.5Putting a NC program129 2.3.6A format of NC program131 2.4CALLING A SUBPROGRAM WITH M198132 2.5REGISTERING A NC PROGRAM.134 2.6OUTPUTTING A NC PROGRAM.136 2.7DNC OPERATION137 2.8MAINTENANCE OF THE BUILT-IN HARD DISK.138 2.8.1Checking the built-in hard disk139 2.8.2Formatting the built-in hard disk139 2.9MAINTENANCE OF DATA SERVER140 2.10BUFFER MODE (OPTIONAL FUNCTION).142 2.10.1How to change the mode143 2.10.2How to use the buffer mode.145 2.10.3How to divide a large NC program147 2.11ERROR MESSAGE.149 Table of ContentsB-62694EN/03 C-4 2.12PARAMETERS.151 2.13ALARMS.154 APPENDIX A. TABLE OF ERROR MESSAGES157 B. SERIOUS ERROR 167 B.1THE IMAGE OF SCREEN .168 B.2THE CONTENTS OF SCREEN169 C. ETHERNET TECHNICAL TERMS.171 D. ASCII CODE.175 I. GENERAL B-62694EN/03GENERAL1. OUTLINE - 1 - 1OUTLINE This manual consists of the following parts: About this manualSAFETY PRECAUTIONS Notes for reading this manual is described. I. GENERAL Chapter organization, applicable models, and related manuals are described. II. CONNECTION The method of connecting each device and notes for connection are described. III. MAINTENANCE The drawing number of the Data Server, meaning of the LEDs, and the error messages are described. IV. OPERATION How to operate the Data Server functions are described. APPENDIX The error messages and technical terms, etc. are described. 1. OUTLINEGENERALB-62694EN/03 - 2 - Applicable modelsThis manual describes the following models. Each model may be referred to using an abbreviation, as listed below. Product NameProduct NameProduct NameProduct NameAbbreviationsAbbreviationsAbbreviationsAbbreviations FANUC Series 16-TB16-TB FANUC Series 16-MB16-MB FANUC Series 16-PB16-PB FANUC Series 16-LB16-LB FANUC Series 160-TB160-TB FANUC Series 160-MB160-MB FANUC Series 160-PB160-PB FANUC Series 18-TB18-TB FANUC Series 18-MB18-MB FANUC Series 18-PB18-PB FANUC Series 180-TB180-TB FANUC Series 180-MB180-MB FANUC Series 180-PB180-PB FANUC Series 16-TC16-TC FANUC Series 16-MC16-MC FANUC Series 16-PC16-PC FANUC Series 160-TC160-TC FANUC Series 160-MC160-MC FANUC Series 160-PC160-PC FANUC Series 18-TC18-TC FANUC Series 18-MC18-MC FANUC Series 18-PC18-PC FANUC Series 180-TC180-TC FANUC Series 180-MC180-MC FANUC Series 180-PC180-PC FANUC Series 16i-TA16i-TA FANUC Series 16i-MA16i-MA FANUC Series 16i-PA16i-PA FANUC Series 18i-TA18i-TA FANUC Series 18i-MA18i-MA FANUC Series 18i-PA18i-PA FANUC Series 15-TB15-TB FANUC Series 15-MB15-MB Series 15-B B-62694EN/03GENERAL1. OUTLINE - 3 - Related manualsThe manuals related to each model are as follows. When reading this manual, also refer to the following manuals as required. Related manual for Series 16/18/160/180-TB/MB Manual NameManual NameManual NameManual NameSpecificationSpecificationSpecificationSpecification NumberNumberNumberNumber DESCRIPTIONSB-62442E CONNECTION MANUAL (HARDWARE) B-62443E CONNECTION MANUAL (FUNCTION)B-62443E-1 OPERATORS MANUAL (FOR LATHE)B-62444E OPERATORS MANUAL (FOR MACHINING CENTER) B-62454E MAINTENANCE MANUALB-62445E PARAMETER MANUALB-62450E Related manual for Series 16/18/160/180-PB Manual NameManual NameManual NameManual NameSpecificationSpecificationSpecificationSpecification NumberNumberNumberNumber DESCRIPTIONSB-62622EN CONNECTION MANUAL (HARDWARE) B-62443E CONNECTION MANUAL (FUNCTION)B-62443E-1 CONNECTION MANUAL Supplement for 16/18/160/180-PB B-62623EN OPERATORS MANUALB-62624EN MAINTENANCE MANUALB62445E PARAMETER MANUALB-62450E PARAMETER MANUAL Supplement for 16/18/160/180-PB B-62630EN 1. OUTLINEGENERALB-62694EN/03 - 4 - Related manual for Series 16-LB Manual NameManual NameManual NameManual NameSpecificationSpecificationSpecificationSpecification NumberNumberNumberNumber DESCRIPTIONSB-62442 CONNECTION MANUAL (HARDWARE) B-62443 CONNECTION MANUAL (FUNCTION)B-62443-1 CONNECTION MANUAL Supplement for 16-LB B-62593EN OPERATORS MANUALB-62594EN MAINTENANCE MANUALB62595EN PARAMETER MANUALB-62450 PARAMETER MANUAL Supplement for 16-LB B-62600EN Related manual for Series 16/18/160/180-TC/MC Manual NameManual NameManual NameManual NameSpecificationSpecificationSpecificationSpecification NumberNumberNumberNumber DESCRIPTIONSB-62752EN CONNECTION MANUAL (HARDWARE) B-62753EN CONNECTION MANUAL (FUNCTION) B-62753EN-1 OPERATORS MANUAL (FOR LATHE)B-62754EN OPERATORS MANUAL (FOR MACHINING CENTER) B-62764EN MAINTENANCE MANUALB-62755EN PARAMETER MANUALB-62760EN Related manual for Series 16/18/160/180-PC Manual NameManual NameManual NameManual NameSpecificationSpecificationSpecificationSpecification NumberNumberNumberNumber DESCRIPTIONSB-62772EN CONNECTION MANUAL (HARDWARE) B-62753EN CONNECTION MANUAL (FUNCTION) B-62753EN-1 CONNECTION MANUAL Supplement for 16/18/160/180-PC B-62773EN OPERATORS MANUALB-62774EN MAINTENANCE MANUALB62755EN PARAMETER MANUALB-62760EN PARAMETER MANUAL Supplement for 16/18/160/180-PC B-62780EN B-62694EN/03GENERAL1. OUTLINE - 5 - Related manual for Series 16i /18i-TA/MA Manual NameManual NameManual NameManual NameSpecificationSpecificationSpecificationSpecification NumberNumberNumberNumber DESCRIPTIONSB-63002EN CONNECTION MANUAL (HARDWARE) B-63003EN CONNECTION MANUAL (FUNCTION) B-63003EN-1 OPERATORS MANUAL (FOR LATHE)B-63004EN OPERATORS MANUAL (FOR MACHINING CENTER) B-63014EN MAINTENANCE MANUALB-63005EN PARAMETER MANUALB-63010EN Related manual for Series 16i /18i-PA Manual NameManual NameManual NameManual NameSpecificationSpecificationSpecificationSpecification NumberNumberNumberNumber DESCRIPTIONSB-63122EN CONNECTION MANUAL (HARDWARE) B-63003EN CONNECTION MANUAL (FUNCTION) B-63003EN-1 CONNECTION MANUAL Supplement for 16i/18i-PA B-63123EN OPERATORS MANUALB-63124EN MAINTENANCE MANUALB63005EN PARAME