机械驱动离合器英文.pdf
Edition 04.1999Page3a.01.00Contents Mechanically actuated Sinus®-multi-plate clutches Page General notes Technical product information notes available on installation and maintenance3a.03.00 Operation3a.03.00 Recommendations for design and assembly3a.03.00 Application examples and versions3a.04.00 Product data sheets Sinus®-multi-plate clutches with flange housingSeries 0-100-0003a.06.00 Sinus®-multi-plate clutches with shoulder housingSeries 0-100-0023a.08.00 Sinus®-multi-plate clutches with hub housingSeries 0-100-004/0053a.10.00 Sinus®-multi-plate clutches with cup housingSeries 0-100-006/0073a.12.00 Sinus®-multi-plate double clutch with flange housingsSeries 0-300-0003a.14.00 Sinus®-multi-plate double clutch with shoulder housingsSeries 0-300-0023a.16.00 Sinus®-multi-plate double clutch with hub housingsSeries 0-300-004/0053a.18.00 Sinus®-multi-plate double clutch with cup housingsSeries 0-300-006/0073a.20.00 Accessories Striker forks and sliding blocks3a.23.00 Actuator rings3a.24.00 1629/06.99 Edition 04.1999PageGeneral notes3a.03.00 Mechanically actuated single and double clutches SeriesLanguage / No. 0-100/0-300German189English194French 174Italian171 Spanish187Swedish184Russian181 Operation Technical product information notes available on installation and maintenance engaged and disengaged positions in order to prevent wear and overheating. Fig. 3 on page 3a.05.00 shows a method of engaging and disengaging the clutch by means of a central sliding rod and cross pin. As the cam profiles of the sliding sleeve move over the long ends of the angle levers, the engagement force develops as shown in the diagram. Once the gap between the plates has been removed and the Sinus® plates have been pressed flat in the initial part of the stroke S1, the engagement force is built up during S2 by bending of the levers. At the end of S2 the engagement force reduces to zero again. There is normally no axial force acting on the actuator ring when the clutch is engaged. If the machine is subjected to severe vibrations, the sliding sleeve can be fitted with an additional notched groove or with a ball bearing locking device to ensure that the clutch cannot disengage inadvertently. The maximum manual force that should be applied when a clutch is actuated by hand is 150 N. If engagement forces in excess of this level are required, compressed air, hydraulic fluid and magnetic force can be used as auxiliary energy for engagement. All clutches can also be used as brakes. For engagement of the clutch, the sliding sleeve (1) with its cam profiles (2), enclosed by the striker fork and actuator ring, is pushed over the long ends of three angle levers (3) installed in the clutch. This causes the short ends of the angle levers to be pressed against the plate stack (4), bringing about frictional connection between the plates. The resilience of the clutch levers (3) prevents sudden losses of torque as the plates wear and thus means that the clutch only needs to be adjusted at extended intervals. F = Engagement force at the sliding sleeve S1= Initial stroke during which the gap between the plates and the corrugation in the Sinus® inner plates are eliminated S2= Final stroke during which the full pressure is applied and the levers are deflected S = Total stroke of sliding sleeve Recommendations for design and assembly In order to ensure easy engagement of the clutch, one-sided pressure on the sliding sleeve must be avoided; that is to say, the sliding sleeve must be enclosed on at least 180° of its circumference. Actuating parts should be selected in such a way that the clutch can be completely engaged and disengaged in order to prevent additional heat in the plate stack. Sliding rings and/or sliding blocks on the sliding sleeve should not be subject to any force in the Engagement diagram PageEdition 04.1999General notes3a.04.00 Mechanically actuated single and double clutches Fig. 1: Mechanically actuated Sinus® multi-plate clutches fitted in the transmission of a vibration roller. Fig. 2: Sinus® multi-plate double clutch series 0-300-020, with flange housings (intermediate position without function) fitted in a cable winch. Winch drumBrake Drive Stroke Clutch Application examples Edition 04.1999Page3a.05.00 Mechanically actuated single and double clutches Application examples General notes Fig. 3: Sinus® multi-plate clutch, series 0-100-030, with flange housing and internal actuation. The clutch is actuated by a sliding rod in the hollow shaft. The sliding sleeve and control rod are linked with a cross pin. Fig. 4: Sinus® multi-plate clutch, series 0-100-010, with flange housing and brake cone. To enable the plate carrier, which sits on the drive shaft, to be stopped immediately when the clutch is disengaged, the sliding sleeve is fitted with a brake cone, which - when the clutch is disengaged - is pressed into a matching female cone mounted on the machine frame. PageEdition 04.1999 Mechanically actuated Sinus®-multi-plate clutches with flange housing, closed version Series 0-100-0003a.06.00 Open version without case cover and locking screw but with peripheral bores available on request: series 0-100-001 Figure 1 Figure 2 Figure 3 Bohrungen = Bores Hub = Stroke Nut = Keyway Edition 04.1999Page 0-100-000-Size-000 1111111222233 07111523253139434755636975 2040801602003204506409001400230036005300 2,51025434578270358588159537136795 13323 52548103115185410635733198342989963 19158 0,92,53,666,48,416,520,524,5436595130 10012018025025030030035040070090012001700 10121618181828282846467070 15223245454860707080100100130 5x6x10x14x14x14x18x20x20x22x28x28x32x 2,32,83,33,83,83,84,44,94,95,46,46,47,4 203040404555656560 6x8x12x12x14x16x18x18x18x 2,83,33,33,33,84,34,44,44,4 28353540505560 8x10x10x12x14x16x18x 3,33,33,33,33,84,34,4 24303038/35455055 8x8x8x10x14x14x16x 3,33,33,33,33,83,84,3 22252530404545 6x8x8x8x12x14x14x 2,83,33,33,33,33,83,8 95130145180180195225240250310370430500 82110125155155175200215230285340400470 7090100125135150170195210260315370435 559090125125140170185195245295345410 253545555565758080100120125175 710,510,510,510,510,510,510,510,513151717 1719,523,525,525,5 3444446666666 456070858585120120120145175145175 557585100100100140140140170205170205 355060727272102102102120153 5683839898108148148175205230295310 376060707076103103125148160232235 9101112121620202530354050 46610101012121215152020 510101010 67,57,51010 122333331015151515 1924243232325050505570 10101015151526262626302630 5581819595105145145145165 150145 3520 1) Bore diameters in bold print are available ex stock. Clutches of size 55 and upwards with roller levers. Clutches for higher torques on request. Series Figure Size MdynNm internal kgcm2 J external kgcm2 Weightapprox.kg Engagement force approx. N (diseng. force approx. 50 %) ØAprebored A maxH7 Keyway DIN 6885 AH7 Keyway DIN 6885 Recommended AH7 bores1)Keyway DIN 6885 AH7 Keyway DIN 6885 AH7 Keyway DIN 6885 B C D E H7 F max DiametersG H Number of bores J K a L M Stroke O P LengthR dimensionsS T U V W Z Mechanically actuated Sinus®-multi-plate clutches with flange housing, closed version Series 0-100-0003a.07.00 Friction combinationsStandard version steel/steel for wet-running. On request steel/sintered lining for wet- or dry-running or steel/organic lining for dry- running only. When using organic friction linings, the plate chamber must be sealed to prevent lubricants getting in. TolerancesFor bores and keyways see section 1 “Technical information“ AccessoriesSee pages 3.23.00 and 3.24.00 PageEdition 04.1999 Mechanically actuated Sinus®-multi-plate clutches with shoulder housing, closed version Series 0-100-0023a.08.00 Open version without case cover and locking screw and with peripheral bores available on request: series 0-100-003 Figure 1 Figure 2 Bohrungen = Bores Hub = Stroke Nut = Keyway Edition 04.1999Page Mechanically actuated Sinus®-multi-plate clutches with shoulder housing, closed version Series 0-100-0023a.09.00 0-100-002-Size-000 11122 4755636975 9001400230036005300 58815953713679513323 68318333975920017650 24,5436595130 40070090012001700 2846467070 7080100100130 20x4,922x5,428x6,428x6,432x7,4 6560 18x4,418x4,4 60 18x4,4 55 16x4,3 45 14x3,8 225285335395460 205260310365430 210260315370435 195245295345410 80100120125175 M8M12M12M14M14 66666 120145175145175 140170205170205 102120153 175205230295310 125148160232235 2530354050 2025253535 510101010 1015151515 505570 2626302630 145165 150145 3520 1) Bore diameters in bold print are available ex stock. Clutches of size 55 and upwards with roller levers. Clutches for higher torques on request. Friction combinationsStandard version steel/steel for wet-running. On request steel/sintered lining for wet- or dry-running or steel/organic lining for dry- running only. When using organic friction linings, the plate chamber must be sealed to prevent lubricants getting in. TolerancesFor bores and keyways see section 1 “Technical information“ AccessoriesSee pages 3.23.00 and 3.24.00 Series Figure Size MdynNm internal kgcm2 J external kgcm2 Weightapprox.kg Engagement force approx. N (diseng. force approx. 50%) ØAprebored A maxH7 KeywayDIN 6885 AH7 KeywayDIN 6885 Recommended AH7 bores1)KeywayDIN 6885 AH7 KeywayDIN 6885 AH7 KeywayDIN 6885 B C D E H7 Diameters F max G Number of bores J K a L M Stroke O P LengthS dimensionsT U V W Z PageEdition 04.1999 Mechanically actuated Sinus®-multi-plate clutches with hub housing Series 0-100-004/0053a.10.00 Series 0-100-004 closed version for open fitting Series 0-100-005 open version for fitting in gearboxes. Sizes 31, 39, 47 and 55 are in accordance with the figure for the closed version except that they do not have case cover and locking screw but do have peripheral bores. Version for connecting a shaft to a gear wheel or chain sprocket mounted on the hub. The housing bore is suitable for plain or ball bearings. Hub = Stroke Nut = Keyway Edition 04.1999Page Mechanically actuated Sinus®-multi-plate clutches with hub housing Series 0-100-004/0053a.11.00 0-100-00.-Size-0 07-024 11-035 15-058 23-069 25-069 31-087 39-096 43-096 47-05455-074 2040801602003204506409001400 2,510254345782703585881595 2,5182568951483806358752100 2,5101540581082904088752100 12,73,86,67,29,22024,53152 12,43,466,58,518,522,53152 100120180250250300300350400700 10121618181828282846 12121618182828282838 15223245454860707080 5x2,36x2,8 10x3,3 14x3,8 14x3,8 14x3,818x4,420x4,920x4,922x5,4 203040404555656560 6x2,88x3,3 12x3,3 12x3,3 14x3,8 16x4,3 18x4,4 18x4,418x4,4 28353540505560 8x3,3 10x3,3 10x3,3 12x3,3 14x3,8 16x4,3 18x4,4 24303038455055 8x3,38x3,38x3,3 10x3,3 14x3,8 14x3,8 16x4,3 22252530404545 6x2,88x3,38x3,38x3,3 12x3,3 14x3,8 14x3,8 3560759090100120120130150 7090100125135150170195210260 658090112125140160180210260 253545555565758080100 456070858585120120120145 557585100100100140140140170 355060727272102102102120 79117117145145175218218255285 406464777783113113140163 9101112121620202530 20303040406060606565 24363650507073738080 19242432323250505055 10101015151526262626 5581819595105145145175205 1) Bore diameters in bold print are available ex stock. Clutches of size 55 and upwards with roller levers. Friction combinationsStandard version steel/steel for wet-running. On request steel/sintered lining for wet- or dry-running or steel/organic lining for dry- running only. When using organic friction linings, the plate chamber must be sealed to prevent lubricants getting in. TolerancesFor bores and keyways see section 1 “Technical information“ AccessoriesSee pages 3.23.00 and 3.24.00 Series Size-version MdynNm internalkgcm2 J0-100-004 externalkgcm2 0-100-005 externalkgcm2 Weight 0-100-004 approx. kg 0-100-005 approx. kg Engagement force approx. N (diseng. force approx. 50%) ØAprebored ØA1prebored A maxH7 KeywayDIN 6885 AH7 KeywayDIN 6885 Recommended AH7 bores1)KeywayDIN 6885 AH7 KeywayDIN 6885 AH7 KeywayDIN 6885 B D0-100-004 D10-100-005 DiametersF max J K a L M Stroke LengthO dimensionsP T U V PageEdition 04.1999 Mechanically actuated Sinus®-multi-plate clutches with cup housing Series 0-100-006/0073a.12.00 Series 0-100-006 closed version for open fitting Series 0-100-005 open version for fitting in gearboxes. Sizes 31, 39, 47 and 55 are in accordance with the figure for the closed version except that they do not have case cover and locking screw but do have peripheral bores. Hub = Stroke Nut = Keyway Edition 04.1999Page Mechanically actuated Sinus®-multi-plate clutches with cup housing Series 0-100-006/0073a.13.00 0-100-00.-Size-000 07111523253139434755 2040801602003204506409001400 2,510254345782703585881595 2,5182363881353155707751925 2,510134050952253437751925 0,952,53,66,26,68,41822,528,548 0,952,23,25,65,97,716,520,528,548 100120180250250300300350400700 10121618181828282846 15223245454860707080 5x2,36x2,8 10x3,3 14x3,8 14x3,8 14x3,818x4,420x4,920x4,922x5,4 203040404555656560 6x2,88x3,3 12x3,3 12x3,3 14x3,8 16x4,3 18x4,4 18x4,418x4,4 28353540505560 8x3,3 10x3,3 10x3,3 12x3,3 14x3,8 16x4,3 18x4,4 24303038455055 8x3,38x3,38x3,3 10x3,3 14x3,8 14x3,8 16x4,3 22252530404545 6x2,88x3,38x3,38x3,3 12x3,3 14x3,8 14x3,8 7090100125135150170195210260 658090112125140160180210260 253545555565758080100 456070858585120120120145 557585100100100140140140170 355060727272102102102120 598787105105115158158190220 406464777783113113140163 9101112121620202530 46610101013131515 19242432323250505055 10101015151526262626 5581819595105145145175205 1) Bore diameters in bold print are available ex stock. Clutches of size 55 and upwards with roller levers. Friction combinationsStandard version steel/steel for wet-running. On request steel/sintered lining for wet- or dry-running or steel/organic lining for dry- running only. When using organic friction linings, the plate chamber must be sealed to prevent lubricants getting in. TolerancesFor bores and keyways see section 1 “Technical information“ AccessoriesSee pages 3.23.00 and 3.24.00 Series Size MdynNm internalkgcm2 J0-100-006 externalkgcm2 0-100-007 externalkgcm2 Weight 0-100-006 approx. kg 0-100-007 approx. kg Engagement force approx. N (diseng. force approx. 50%) ØAprebored A maxH7 KeywayDIN 6885 AH7 KeywayDIN 6885 Recommended AH7 bores1)KeywayDIN 6885 AH7 KeywayDIN 6885 AH7 KeywayDIN 6885 D0-100-006 D10-100-007 Diameters F max J K a L M Stroke Length P dimensions T U V PageEdition 04.1999Series 0-300-0003a.14.00 Open version without case cover and locking screw but with peripheral bores available on request: series 0-300-001 Figure 1 Figure 2 Figure 3 Bohrungen = Bores Hub = Stroke Nut = Keyway Edition 04.1999Page 0-300-000-Size-000 1111111222233 07111523253139434755636975 2040801602003204506409001400230036005300 515406873133425600107529506700 13750 27250 1050952052303758251275147539758600 20000 38250 1,64,36,310,411,21528,53744,579117188255 10012018025025030030035040070090012001700 12121618181828282846467070 15223245454860687080100100130 3x4x6x10x10x10x14x18x18x22x22x28x32x 1,41,81,63,
