BS-EN-13557-2003.pdf

BRITISH STANDARD BS EN 13557:2003 Incorporating Amendment No. 1 Cranes Controls and control stations The European Standard EN 13557:2003, with the incorporation of amendment A1:2005, has the status of a British Standard ICS 53.020.20 ? BS EN 13557:2003 This British Standard, was published under the authority of the Standards Policy and Strategy Committee on 8 December 2003 © BSI 2006 ISBN 0 580 43041 3 National foreword This British Standard is the official English language version of EN 13557:2003, including amendment A1:2005. The start and finish of text introduced or altered by CEN amendment is indicated in the text by tags !“. Tags indicating changes to CEN text carry the number of the CEN amendment. For example, text altered by CEN amendment A1 is indicated in the text by !“. The UK participation in its preparation was entrusted by Technical Committee MHE/3, Cranes and derricks, to Subcommittee MHE/3/11, Crane safety and testing, which has the responsibility to: A list of organizations represented on this subcommittee can be obtained on request to its secretary. Cross-references The British Standards which implement international or European publications referred to in this document may be found in the BSI Catalogue under the section entitled “International Standards Correspondence Index”, or by using the “Search” facility of the BSI Electronic Catalogue or of British Standards Online. This publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct application. Compliance with a British Standard does not of itself confer immunity from legal obligations. aid enquirers to understand the text; present to the responsible international/European committee any enquiries on the interpretation, or proposals for change, and keep UK interests informed; monitor related international and European developments and promulgate them in the UK. Summary of pages This document comprises a front cover, an inside front cover, the EN title page, pages 2 to 27 and a back cover. The BSI copyright notice displayed in this document indicates when the document was last issued. Amendments issued since publication Amd. No. DateComments 1592731 May 2006See national foreword EUROPEAN STANDARD NORME EUROPÉENNE EUROPÄISCHE NORM EN 13557 November 2003 ICS 53.020.20 English version Cranes - Controls and control stations Appareils de levage à charge suspendue - Commandes et postes de commande Krane - Stellteile und Steuerstände This European Standard was approved by CEN on 1 September 2003. Amendment A1:2005 was approved by CEN on 26 September 2005. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the Management Centre has the same status as the official versions. EUROPEAN COMMITTEE FOR STANDARDIZATION COMITÉ EUROPÉEN DE NORMALISATION EUROPÄISCHES KOMITEE FÜR NORMUNG Management Centre: rue de Stassart, 36 B-1050 Brussels © 2003 CENAll rights of exploitation in any form and by any means reserved worldwide for CEN national Members. + A1 October 2005 (includes amendment A1:2005) (inclut l'amendement A1:2005) (enthält Änderung A1:2005) Ref. No. EN 13557:2003 + A1:2005 E CEN members are the national standards bodies of Austria, Belgium, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EN 13557:2003 (E) 2 Contents page Foreword3 Introduction.4 1Scope 5 2Normative references 5 3Definitions.6 4Significant hazards7 5Safety requirements and/or measures 11 5.1Controls 11 5.2Control stations12 6Verification of the safety requirements and/or measures .17 7Information for use 21 Annex A (informative) Operative temperature and globe temperature22 A.1Operative temperature.22 A.2Globe temperature.22 Annex B (informative) List of existing design rules for cranes which cover structural design of control stations .23 Annex C (normative) Additional requirements for cableless controls and control systems24 C.1General24 C.2Control limitation .24 C.3Stop.24 C.4Serial data communication.25 C.5Use of more than one operator control station 25 C.6Battery-powered operator control stations.25 C.7Receiver25 C.8Warnings.25 C.9Information for use 25 Annex ZA (informative) Clauses of this European Standard addressing essential requirements or other provisions of EC Directives26 Bibliography27 EN 13557:2003 (E) 3 Foreword This document (EN 13557:2003) has been prepared by Technical Committee CEN /TC 147, “Cranes - Safety“, the secretariat of which is held by BSI. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by May 2004, and conflicting national standards shall be withdrawn at the latest by May 2004. Annexes A and B are informative. Annex C is normative. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive(s). For relationship with EU Directive(s), see informative annex ZA, which is an integral part of this document. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Czech Republic, Denmark, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Luxembourg, Malta, Netherlands, Norway, Portugal, Slovakia, Spain, Sweden, Switzerland and the United Kingdom. Foreword to amendment A1 This European Standard (EN 13557:2003/A1:2005) has been prepared by Technical Committee CEN/TC 147 “Cranes - Safety”, the secretariat of which is held by BSI. This Amendment to the European Standard EN 13557:2003 shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by April 2006, and conflicting national standards shall be withdrawn at the latest by April 2006. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. EN 13557:2003 (E) 4 Introduction This European Standard has been prepared to be a harmonised standard to provide one means for crane controls and control stations to conform with the relevant essential health and safety requirements of the Machinery Directive 98/37/EC. This European Standard is a type C standard as stated in EN 1070. The machinery concerned and the extent to which hazards, hazardous situations and events are covered are indicated in the scope of this standard. When provisions of this type C standard are different from those which are stated in type B standard, the provisions of this type C standard take precedence over the provisions of the other standards, for machines that have been designed and built according to the provisions of this type C standard. EN 13557:2003 (E) 5 1 Scope This European Standard specifies health and safety design requirements for controls and control stations for all types of crane. NOTE 1Control systems are covered by other standards e.g. EN 60204-32, EN 13135-1 and prEN 13135-2. Annex C provides additional value to the requirements for cableless control systems as specified in EN 60204-32. NOTE 2Annex C will be deleted after WG 3 agreed to introduce it into their document EN 13135-1. NOTE 3Specific requirements for particular types of crane are given in the appropriate European Standard for the particular crane type. This standard does not deal with noise hazards because these are dealt with in safety standards for specific types of cranes. It also does not address the design of the cabin with regard to its sound insulation properties. This European Standard covers specific hazards which could occur during the use of controls and control stations. It does not cover hazards which could occur during transport, construction, commissioning, modification, maintenance, de-commissioning or disposal. The hazards covered by this standard are identified in clause 4. This European Standard is applicable after the date of approval by CEN of this standard. 2 Normative references This European Standard incorporates by dated or undated reference, provisions from other publications. These normative references are cited at the appropriate places in the text and the publications are listed hereafter. For dated references, subsequent amendments to or revisions of any of these publications apply to this European Standard only when incorporated in it by amendment or revision. For undated references the latest edition of the publication referred to applies (including amendments). EN 292-1:1991, Safety of machinery Basic concepts, general principles for design - Part 1: Basic terminology, methodology EN 292-2:1991, Safety of machinery Basic concepts, general principles for design - Part 2: Technical principles and specifications EN 418, Safety of machinery - Emergency stop equipment, functional aspects - Principles for design EN 954-1:1996, Safety of machinery - Safety-related parts of control systems - Part 1: General principles for design EN 1070:1998, Safety of machinery Terminology EN ISO 5353 :1998, Earth-moving machinery and tractors and machinery for agriculture and forestry - Seat index point (ISO 5353:1995) EN 60068-2-27, Basic environmental testing procedures - Part 2: Tests; test Ea and guidance: Shock (IEC 60068-2- 27:1987) EN 60068-2-32, Basic environmental testing procedures Part 2: Tests; test Ed: Free fall (IEC 60068-2-32:1975) EN 60068-2-64, Environmental testing - Part 2: Test methods; test Fh. Vibration, broad-band random (digital control) and guidance (IEC 60068-2-64:1993) EN 13557:2003 (E) 6 EN 60204-32:1998, Safety of machinery - Electrical equipment of machines - Part 32: Requirements for hoisting machines (IEC 60204-32:1998) ISO 5006-1:1991, Earth-moving machinery - Operator's field of view - Part 1: Test method ISO 11112:1995, Earth-moving machinery Operators seat - Dimensions and requirements 3 Definitions For the purposes of this European Standard, the definitions given in EN 1070: 1998, EN 60204-32:1998 and the following apply: 3.1 address code number which is used by the receiver to differentiate the frames sent by its respective transmitter NOTEThe receiver only carries out the commands received from a transmitter having the same address code. 3.2 cabin control station with protective enclosure 3.4 cableless control means by which the crane driver's commands are transmitted without any physical connection for at least a part of the distance between the console and the crane 3.5 console fixed or moveable arrangement of controls 3.6 control actuating device which forms an interface between the crane driver and a crane control system 3.7 control station permanent position of controls on or off the crane 3.8 error detection code number added to each frame to enable the receiver to detect transmission errors NOTEThe receiver re-defines the error detection code using similar algorithm as is used in the transmitter. The commands are only carried out if the error detection code so defined by the receiver is identical to the error detection code it received with the frame. 3.9 frame “package” of bits which the transmitter sends to the receiver, for example: a) address code; b) operating command signals; c) other control signals; d) error detection (and correction) code. NOTEThe frame is formed out of the above mentioned parts by coding them into a serial form. After this coding the frame is sent to a circuit called a modulator which transforms it into a suitable form for sending. ISO 3795:1989, Road vehicles, and tractors and machinery for agriculture and forestry - Determination of burning! behaviour of interior materials“ EN 13557:2003 (E) 7 3.10 hamming distance number of positions in which two code words of the same length differ from each other (IEC/TR3 60870-1-3) 3.11 hatch aperture fitted with a cover and used for access purposes 3.12 operating command control signal which is intended to initiate, modify or maintain a crane function / movement 3.13 operative temperature (t0) uniform temperature of an imaginary black enclosure in which an occupant would exchange the same amount of heat by radiation plus convection as in the actual non-uniform environment (see annex A) 3.14 receiver part of a cable-less control system which receives the commands from the transmitter 3.15 transmitter part of a cable-less control system which sends the crane driver's commands to the receiver 4 Significant hazards Table 1 contains all the significant hazards, hazardous situations and events, as far as they are dealt with in this standard, identified by risk assessment as significant for this type of machinery and which require action to eliminate or reduce the risk. NOTENumbering of hazards follows annex A of EN 1050 : 1996. Table 1 List of significant hazards and associated requirements N°HazardsEN 292-1 : 1991EN 292-2 : 1991 Annex A of EN 292-2:1991 A1 : 1995 Relevant clause(s) in this standard 1Mechanical hazards 1.1Generated by machine parts of workpieces caused, for example, by 4.23.1, 3.2, 41.3 1.1.1Shape5.2.1.9, 5.2.2.3.1.5 / 6 EN 13557:2003 (E) 8 Table 1 List of significant hazards and associated requirements (Continued) N°HazardsEN 292-1 : 1991EN 292-2 : 1991 Annex A of EN 292-2:1991 A1 : 1995 Relevant clause(s) in this standard 1.1.5Inadequacy of mechanical strength5.2.1.4 / 5 / 8 5.2.2.2.1 / 3 5.2.2.2.2, 5.2.2.2.4, 5.2.3.1.4 1.3Elementary forms of mechanical hazards 4.21.3 1.3.1Crushing hazard5.2.2.3.1.1, 1.3.3Cutting or severing hazard5.2.1.9 1.4Entanglement5.2.2.3.1.10 1.6Impact hazard5.2.2.2.5, 5.2.2.3.1.7 2Electrical hazards 2.1Contact of persons with live parts (direct contact) 4.33.9, 6.2.21.5.1, 1.6.35.2.1.10, 5.1.8 2.2Contact of persons with live parts (indirect contact) 4.33.91.5.15.2.1.10, 5.1.8 3Thermal hazards 3.1Burns and scalds by contact with objects/mate