BS-EN-ISO-13628-2-2001.pdf

BRITISH STANDARD BS EN ISO 13628-2:2001 Incorporating Corrigendum No. 1 Petroleum and natural gas industries Design and operation of subsea production systems Part 2: Flexible pipe systems for subsea and marine applications The European Standard EN ISO 13628-2:2000 has the status of a British Standard ICS 75.180.10 NO COPYING WITHOUT BSI PERMISSION EXCEPT AS PERMITTED BY COPYRIGHT LAW Licensed Copy: sheffieldun sheffieldun, na, Sun Nov 19 15:44:32 GMT+00:00 2006, Uncontrolled Copy, (c) BSI BS EN ISO 13628-2:2001 This British Standard, having been prepared under the direction of the Engineering Sector Committee, was published under the authority of the Standards Committee and comes into effect on 15 March 2001 © BSI 18 June 2002 ISBN 0 580 36916 1 National foreword This British Standard is the official English language version of EN ISO 13628-2:2000. It is identical with ISO 13628-2:2000 The UK participation in its preparation was entrusted to Technical Committee PSE/17, Petroleum and natural gas industries, which has the responsibility to: A list of organizations represented on this committee can be obtained on request to its secretary. Cross-references Attention is drawn to the fact that CEN and CENELEC Standards normally include an annex which lists normative references to international publications with their corresponding European publications. The British Standards which implement international or European publications referred to in this document may be found in the BSI Standards Catalogue under the section entitled “International Standards Correspondence Index”, or by using the “Find” facility of the BSI Standards Electronic Catalogue. A British Standard does not purport to include all the necessary provisions of a contract. Users of British Standards are responsible for their correct application. Compliance with a British Standard does not of itself confer immunity from legal obligations. aid enquirers to understand the text; present to the responsible international/European committee any enquiries on the interpretation, or proposals for change, and keep the UK interests informed; monitor related international and European developments and promulgate them in the UK. Summary of pages This document comprises a front cover, an inside front cover, the EN ISO title page, the EN ISO foreword page, the ISO title page, pages ii to vi, pages 1 to 68, the annex ZA and a back cover. The BSI copyright date displayed in this document indicates when the document was last issued. Amendments issued since publication Amd. No. DateComments 13971 Corrigendum No. 1 18 June 2002Replacing the EN ISO foreword page and the Annex ZA pages with updated versions Licensed Copy: sheffieldun sheffieldun, na, Sun Nov 19 15:44:32 GMT+00:00 2006, Uncontrolled Copy, (c) BSI EUROPEAN STANDARD NORME EUROPÉENNE EUROPÄISCHE NORM EN ISO 13628-2 December 2000 ICS 75.180.10 English version Petroleum and natural gas industries - Design and operation of subsea production systems - Part 2: Flexible pipe systems for subsea and marine applications (ISO 13628-2:2000) Industries du pétrole et du gaz naturel - Conception et exploitation des systèmes de production immergés - Partie 2: Systèmes de canalisations flexibles pour applications sous-marines et en milieu marin (ISO 13628-2:2000) This European Standard was approved by CEN on 1 December 2000. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the Management Centre or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the Management Centre has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Czech Republic, Denmark, Finland, France, Germany, Greece, Iceland, Ireland, Italy, Luxembourg, Netherlands, Norway, Portugal, Spain, Sweden, Switzerland and United Kingdom. EUROPEAN COMMITTEE FOR STANDARDIZATION COMITÉ EUROPÉEN DE NORMALISATION EUROPÄISCHES KOMITEE FÜR NORMUNG Management Centre: rue de Stassart, 36 B-1050 Brussels © 2000 CENAll rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN ISO 13628-2:2000 E Licensed Copy: sheffieldun sheffieldun, na, Sun Nov 19 15:44:32 GMT+00:00 2006, Uncontrolled Copy, (c) BSI : CORRECTED 2002-05-29 Foreword This document (ISO 13628-2:2000) has been prepared by Technical Committee ISO/TC 67 “ Materials, equipment and offshore structures for petroleum and natural gas industries “ in collaboration with Technical Committee CEN/TC 12 “Materials, equipment and offshore structures for petroleum and natural gas industries“, the secretariat of which is held by AFNOR. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by June 2001, and conflicting national standards shall be withdrawn at the latest by June 2001. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Czech Republic, Denmark, Finland, France, Germany, Greece, Iceland, Ireland, Italy, Luxembourg, Netherlands, Norway, Portugal, Spain, Sweden, Switzerland and the United Kingdom. Endorsement notice The text of the International Standard ISO 13628-2:2000 has been approved by CEN as a European Standard without any modifications. NOTE Normative references to International Standards are listed in annex ZA (normative). EN ISO 136282:2000 Licensed Copy: sheffieldun sheffieldun, na, Sun Nov 19 15:44:32 GMT+00:00 2006, Uncontrolled Copy, (c) BSI Reference number ISO 13628-2:2000(E) INTERNATIONAL STANDARD ISO 13628-2 First edition 2000-12-01 Petroleum and natural gas industries Design and operation of subsea production systems Part 2: Flexible pipe systems for subsea and marine applications Industries du pétrole et du gaz naturel Conception et exploitation des systèmes de production immergés Partie 2: Systèmes de canalisations flexibles pour applications sous-marines et en milieu marin EN ISO 136282:2000 Licensed Copy: sheffieldun sheffieldun, na, Sun Nov 19 15:44:32 GMT+00:00 2006, Uncontrolled Copy, (c) BSI ii EN ISO 136282:2000 Licensed Copy: sheffieldun sheffieldun, na, Sun Nov 19 15:44:32 GMT+00:00 2006, Uncontrolled Copy, (c) BSI ISO -826312:(0002E) iii ContentsPage Forewordv Introductionvi 1Scope 1 2Normative references1 3Terms, definitions, symbols and abbreviated terms3 3.1Terms and definitions .3 3.2Symbols and abbreviated terms 7 4Functional requirements and recommendations.8 4.1General8 4.2Overall requirements.8 4.3General design parameters 9 4.4Internal fluid parameters.9 4.5External environment10 4.6System requirements and recommendations.11 5Design requirements and recommendations .14 5.1Loads and load effects14 5.2Pipe design methodology.17 5.3Pipe structure design18 5.4System design requirements22 6Materials .25 6.1Material requirements .25 6.2Qualification requirements and recommendations29 6.3Quality assurance requirements36 7Manufacturing requirements38 7.1Quality assurance38 7.2Carcass.39 7.3Polymer extrusions40 7.4Pressure and tensile armour layers.41 7.5Anti-wear and insulation layers41 7.6End fittings.42 7.7Special processes43 7.8Manufacturing tolerances.45 7.9Repairs45 8Documentation.46 8.1General46 8.2Design premise46 8.3Design load report.47 8.4Design report47 8.5Manufacturing quality plan.48 8.6Fabrication specification 48 8.7As-built documentation.48 8.8Operation manual 48 EN ISO 136282:2000 Licensed Copy: sheffieldun sheffieldun, na, Sun Nov 19 15:44:32 GMT+00:00 2006, Uncontrolled Copy, (c) BSI ISO -826312:(0002E) iv 9Factory acceptance tests (FATs) .49 9.1General49 9.2Gauge test.49 9.3Hydrostatic pressure test50 9.4Electrical continuity and resistance tests.50 9.5Gas venting system test51 10Marking and packaging.51 10.1Marking .51 10.2Packaging.51 Annex A (informative) Purchasing guidelines53 Annex B (informative) Bend stiffeners and bend restrictors62 Bibliography67 EN ISO 136282:2000 Licensed Copy: sheffieldun sheffieldun, na, Sun Nov 19 15:44:32 GMT+00:00 2006, Uncontrolled Copy, (c) BSI ISO -826312:(0002E) v Foreword ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies). The work of preparing International Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on that committee. International organizations, governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization. International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 3. Draft International Standards adopted by the technical committees are circulated to the member bodies for voting. Publication as an International Standard requires approval by at least 75 % of the member bodies casting a vote. Attention is drawn to the possibility that some of the elements of this part of ISO 13628 may be the subject of patent rights. ISO shall not be held responsible for identifying any or all such patent rights. International Standard ISO 13628-2 was prepared by Technical Committee ISO/TC 67, Materials, equipment and offshore structures for petroleum and natural gas industries, Subcommittee SC 4, Drilling and production equipment. ISO 13628 consists of the following parts, under the general title Petroleum and natural gas industries Design and operation of subsea production systems: ?Part 1:General requirements and recommendations ?Part 2:Flexible pipe systems for subsea and marine applications ? Part 3:Through flowline (TFL) systems ? Part 4:Subsea wellhead and tree equipment ? Part 5:Subsea control umbilicals ? Part 6:Subsea production control systems ? Part 7:Workover/completion riser systems ? Part 8:Remotely Operated Vehicle (ROV) interfaces on subsea production systems ? Part 9:Remotely Operated Tool (ROT) intervention systems Annexes A and B of this part of ISO 13628 are for information only. EN ISO 136282:2000 Licensed Copy: sheffieldun sheffieldun, na, Sun Nov 19 15:44:32 GMT+00:00 2006, Uncontrolled Copy, (c) BSI ISO -826312:(0002E) vi Introduction This part of ISO 13628 is based on API Spec 17J, Unbonded Flexible Pipe, first edition, December 1996. This part of ISO 13628 is complementary to ISO 10420 29. API Spec 17J was the result of a Joint Industry Project to develop a worldwide industry standard specification for the design, material selection, manufacture, testing, marking and packaging of flexible pipes. Users of this part of ISO 13628 should be aware that further or differing requirements may be needed for individual applications. This part of ISO 13628 is not intended to inhibit a vendor from offering, or the purchaser from accepting, alternative equipment or engineering solutions for the individual application. This may be particularly applicable where there is innovative or developing technology. Where an alternative is offered, the vendor should identify any variations from this part of ISO 13628 and provide details. EN ISO 136282:2000 Licensed Copy: sheffieldun sheffieldun, na, Sun Nov 19 15:44:32 GMT+00:00 2006, Uncontrolled Copy, (c) BSI INTENRATIONAL TSANDADRISO -826312:(0002E) 1 Petroleum and natural gas industries Design and operation of subsea production systems Part 2: Flexible pipe systems for subsea and marine applications 1Scope This part of ISO 13628 specifies the minimum requirements and recommendations for the design, material selection, manufacture, testing, marking and packaging of flexible pipes, and defines the technical requirements and recommendations for safe, dimensionally and functionally interchangeable flexible pipes. This part of ISO 13628 applies to unbonded flexible pipe assemblies, consisting of segments of flexible pipe body with end fittings attached to both ends. This part of ISO 13628 covers applications in both sweet and sour service production, including export and injection applications. Production fluids include oil, gas, water and injection chemicals. This part of ISO 13628 applies to both static and dynamic flexible pipes used as flowlines, risers and jumpers. This part of ISO 13628 does not cover flexible pipes of bonded structure, and does not apply to flexible pipe ancillary components. This part of ISO 13628 does not apply to flexible pipes for use in choke and kill line applications. NOTEGuidelines for bend stiffeners and bend restrictors are given in annex B and guidelines for other components are given in API RP 17B 1. 2Normative references The following normative documents contain provisions which, through reference in this text, constitute provisions of this part of ISO 13628. For dated references, subsequent amendments to, or revisions of, any of these publications do not apply. However, parties to agreements based on this part of ISO 13628 are encouraged to investigate the possibility of applying the most recent editions of the normative documents indicated below. For undated references, the latest edition of the normative document referred to applies. Members of ISO and IEC maintain registers of currently valid International Standards. ISO 10423, Petroleum and natural gas industries Drilling and production equipment Wellhead and christmas tree equipment. ISO 10474, Steel and steel products Inspection documents. ISO 13628-4, Petroleum and natural gas industries Design and operation of subsea production systems Part 4: Subsea wellhead and tree equipment. ANSI/NACE MR0175, Sulfide Stress Cracking Resistant Metallic Materials for Oilfield Equipment. ANSI/NACE TM0177, Laboratory Testing of Metals for Resistance to Specific Forms of Environment. EN ISO 136282:2000 Licensed Copy: sheffieldun sheffieldun, na, Sun Nov 19 15:44:32 GMT+00:00 2006, Uncontrolled Copy, (c) BSI ISO -826312:(0002E) 2 API Spec 16C, Choke and Kill Systems. API Std 1104, Welding of Pipelines and Related Facilities. ASME Section IX, Boiler and Pressure Vessel Code, Section IX, Welding and Brazing Qualifications. ASTM A 29, Standard Specification for Steel Bars, Carbon and Alloy, Hot-Wrought and Cold-Finished General Requirements. ASTM A 182, Standard Specification for Forged or Rolled Alloy-Steel Pipe Flanges, Forged Fittings and Valves and Parts for High-Temperature Service. ASTM A