ISO-13534-2000.pdf

Reference number ISO 13534:2000(E) ©ISO 2000 INTERNATIONAL STANDARD ISO 13534 First edition 2000-12-01 Petroleum and natural gas industries Drilling and production equipment Inspection, maintenance, repair and remanufacture of hoisting equipment Industries du pétrole et du gaz naturel Équipement de forage et de production Vérification, maintenance, réparation et fabrication à partir de matériaux recyclés du matériel de levage Copyright International Organization for Standardization Provided by IHS under license with ISO Licensee=NASA Technical Standards 1/9972545001 Not for Resale, 04/19/2007 22:09:46 MDTNo reproduction or networking permitted without license from IHS -,-,- ISO 13534:2000(E) PDF disclaimer This PDF file may contain embedded typefaces. In accordance with Adobe's licensing policy, this file may be printed or viewed but shall not be edited unless the typefaces which are embedded are licensed to and installed on the computer performing the editing. In downloading this file, parties accept therein the responsibility of not infringing Adobe's licensing policy. The ISO Central Secretariat accepts no liability in this area. Adobe is a trademark of Adobe Systems Incorporated. Details of the software products used to create this PDF file can be found in the General Info relative to the file; the PDF-creation parameters were optimized for printing. Every care has been taken to ensure that the file is suitable for use by ISO member bodies. In the unlikely event that a problem relating to it is found, please inform the Central Secretariat at the address given below. ©ISO 2000 All rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized in any form or by any means, electronic or mechanical, including photocopying and microfilm, without permission in writing from either ISO at the address below or ISO's member body in the country of the requester. ISO copyright office Case postale 56 ? CH-1211 Geneva 20 Tel. + 41 22 749 01 11 Fax + 41 22 749 09 47 E-mail copyrightiso.ch Web www.iso.ch Printed in Switzerland ii© ISO 2000 All rights reserved Copyright International Organization for Standardization Provided by IHS under license with ISO Licensee=NASA Technical Standards 1/9972545001 Not for Resale, 04/19/2007 22:09:46 MDTNo reproduction or networking permitted without license from IHS -,-,- ISO 13534:2000(E) © ISO 2000 All rights reservediii ContentsPage Foreword.iv Introduction.v 1Scope 1 2Normative reference2 3Terms, definitions and abbreviated terms 2 3.1Terms and definitions .2 3.2Abbreviated terms .3 4General principles3 4.1Procedures.3 4.2Personnel qualification .4 5Inspection and maintenance 4 5.1General4 5.2Maintenance.5 5.3Inspection.5 6Repair9 6.1Procedures.9 6.2Bearings9 6.3Replacement parts.9 7Remanufacture.9 7.1Procedures.9 7.2Verification .10 8Load testing10 8.1General10 8.2Performance load test.10 8.3Proof load test10 9Documentation and records.10 9.1General10 9.2User/owner equipment file10 9.3Activity records11 Bibliography12 Copyright International Organization for Standardization Provided by IHS under license with ISO Licensee=NASA Technical Standards 1/9972545001 Not for Resale, 04/19/2007 22:09:46 MDTNo reproduction or networking permitted without license from IHS -,-,- ISO 13534:2000(E) iv© ISO 2000 All rights reserved Foreword ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies). The work of preparing International Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on that committee. International organizations, governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization. International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 3. Draft International Standards adopted by the technical committees are circulated to the member bodies for voting. Publication as an International Standard requires approval by at least 75 % of the member bodies casting a vote. Attention is drawn to the possibility that some of the elements of this International Standard may be the subject of patent rights. ISO shall not be held responsible for identifying any or all such patent rights. International Standard ISO 13534 was prepared by Technical Committee ISO/TC 67, Materials, equipment and offshore structures for petroleum and natural gas industries, Subcommittee SC 4, Drilling and production equipment. Copyright International Organization for Standardization Provided by IHS under license with ISO Licensee=NASA Technical Standards 1/9972545001 Not for Resale, 04/19/2007 22:09:46 MDTNo reproduction or networking permitted without license from IHS -,-,- ISO 13534:2000(E) © ISO 2000 All rights reservedv Introduction This International Standard is based on API RP 8B, 6thedition, December 1997 1. Users of this International Standard should be aware that further or differing requirements may be needed for individual applications. This International Standard is not intended to inhibit the user from utilizing alternative equipment, methods or engineering solutions for individual applications. This may be particularly applicable where there is innovative or developing technology. Where an alternative is offered, the vendor should identify any variations from this International Standard and provide details. Copyright International Organization for Standardization Provided by IHS under license with ISO Licensee=NASA Technical Standards 1/9972545001 Not for Resale, 04/19/2007 22:09:46 MDTNo reproduction or networking permitted without license from IHS -,-,- Copyright International Organization for Standardization Provided by IHS under license with ISO Licensee=NASA Technical Standards 1/9972545001 Not for Resale, 04/19/2007 22:09:46 MDTNo reproduction or networking permitted without license from IHS -,-,- INTERNATIONAL STANDARDISO 13534:2000(E) © ISO 2000 All rights reserved1 Petroleum and natural gas industries Drilling and production equipment Inspection, maintenance, repair and remanufacture of hoisting equipment 1Scope This International Standard gives guidelines and establishes requirements for inspection, maintenance, repair and remanufacture of items of hoisting equipment used in drilling and production operations, in order to maintain the serviceability of this equipment. Items of drilling and production hoisting equipment covered by this International Standard are: ?crown-block sheaves and bearings; ?travelling blocks and hook blocks; ?block-to-hook adapters; ?connectors and link adapters; ?drilling hooks; ?tubing hooks and sucker-rod hooks; ?elevator links; ?casing elevators, tubing elevators, drill-pipe elevators and drill-collar elevators; ?sucker-rod elevators; ?rotary swivel-bail adapters; ?rotary swivels; ?power swivels; ?power subs; ?spiders, if capable of being used as elevators; ?dead-line tie-down/wireline anchors; ?drill-string motion compensators; ?kelly spinners, if capable of being used as hoisting equipment; ?riser-running tool components, if capable of being used as hoisting equipment; ?wellhead-running tool components, if capable of being used as hoisting equipment; ?safety clamps, capable of being used as hoisting equipment. Copyright International Organization for Standardization Provided by IHS under license with ISO Licensee=NASA Technical Standards 1/9972545001 Not for Resale, 04/19/2007 22:09:46 MDTNo reproduction or networking permitted without license from IHS -,-,- ISO 13534:2000(E) 2© ISO 2000 All rights reserved 2Normative reference The following normative document contains provisions which, through reference in this text, constitute provisions of this International Standard. For dated references, subsequent amendments to, or revisions of, any of these publications do not apply. However, parties to agreements based on this International Standard are encouraged to investigate the possibility of applying the most recent edition of the normative document indicated below. For undated references, the latest edition of the normative document referred to applies. Members of ISO and IEC maintain registers of currently valid International Standards. ISO 9712, Non-destructive testing Qualification and certification of personnel. 3Terms, definitions and abbreviated terms For the purposes of this International Standard, the following terms, definitions and abbreviated terms apply. 3.1Terms and definitions 3.1.1 critical area highly stressed region of a primary-load-carrying component as defined by the manufacturer 3.1.2 expendable parts parts normally used up or consumed in service, EXAMPLESSeals, gaskets, filters, packing, V-belts, covers, guards, breathers, drains and miscellaneous hardware and fasteners. 3.1.3 inspection comparison of equipment conformity to predetermined standards, followed by a determination of action required 3.1.4 load test test wherein a load is applied under controlled and monitored conditions to verify the serviceability of equipment 3.1.5 maintenance actions including inspection, adjustments, cleaning, lubrication, testing, and replacement of expendable parts, as necessary to maintain the serviceability of the equipment 3.1.6 manufacturer individual or company that makes or processes equipment or material covered by this International Standard 3.1.7 owner individual, legal entity or organization holding legal title to the equipment 3.1.8 primary load axial load to which the equipment is subjected in operation 3.1.9 primary-load-carrying component component of the equipment through which the primary load is carried Copyright International Organization for Standardization Provided by IHS under license with ISO Licensee=NASA Technical Standards 1/9972545001 Not for Resale, 04/19/2007 22:09:46 MDTNo reproduction or networking permitted without license from IHS -,-,- ISO 13534:2000(E) © ISO 2000 All rights reserved3 3.1.10 remanufacture action performed on equipment that involves a special process or re-machining 3.1.11 repair action performed on equipment that involves replacement of parts, other than expendable parts, but excludes remanufacture 3.1.12 serviceability condition of a piece of equipment at any point in time that affects the ability of the equipment to perform its function(s) as intended 3.1.13 special process operation that can change or affect the mechanical properties, including toughness, of the materials used in equipment 3.1.14 testing action carried out on a piece of equipment to ensure that it can perform a required function 3.1.15 user individual or company that uses equipment or material, or implements standards 3.2Abbreviated terms MTmagnetic particle testing NDTnon-destructive testing PSLproduct specification level PTliquid penetrant testing RTradiographic testing UTultrasonic testing 4General principles 4.1Procedures 4.1.1General Users/owners of hoisting equipment shall establish written procedures for inspection, maintenance, repair and remanufacture of each item of equipment. 4.1.2Procedure development 4.1.2.1User/owner and manufacturer joint procedure development The user/owner and manufacturer should jointly develop and update inspection, maintenance, repair and remanufacture procedures consistent with equipment application, loading, work environment, usage, and operational conditions. Copyright International Organization for Standardization Provided by IHS under license with ISO Licensee=NASA Technical Standards 1/9972545001 Not for Resale, 04/19/2007 22:09:46 MDTNo reproduction or networking permitted without license from IHS -,-,- ISO 13534:2000(E) 4© ISO 2000 All rights reserved These factors may change as a result of new technology, product improvements or fundamental changes in service conditions. 4.1.2.2User/owner procedure development If the manufacturer of the equipment no longer exists or is unable for any reason to provide suitable recommendations, the user/owner shall develop inspection, maintenance, repair and remanufacture procedures consistent with widely-accepted industry practices. 4.1.2.3Parts and tooling NDT, maintenance, and dismantling equipment shall be properly selected and adapted to the parts to be inspected and maintained. 4.2Personnel qualification 4.2.1NDT personnel qualification levels 4.2.1.1Qualification Inspectors shall be aware of the type of equipment to be evaluated and the NDT methods to apply. The users/owners shall verify that the NDT inspector has the following information: ?assembly drawings and drawings identifying critical areas; ?rejection criteria. In addition, the users/owners may provide the history of grinding or remanufacture, if available. In the absence of critical area drawings, all areas of primary-load-carrying components shall be considered critical. These data shall be used by the inspector to adapt the inspection procedure. 4.2.1.2Certification The NDT inspector shall be certified according to ISO 9712 or by other recognized NDT certification programmes or standards. 4.2.2Welding personnel qualification levels Welders shall be qualified to a recognized standard. 5Inspection and maintenance 5.1General 5.1.1Criteria Inspection and maintenance are closely linked. Inspection and maintenance actions may be initiated based on, but not limited to, one or more of the following criteria: ?specific time intervals; ?measurable wear limits; ?load cycle accumulation; Copyright International Organization for Standardization Provided by IHS under license with ISO Licensee=NASA Technical Standards 1/9972545001 Not for Resale, 04/19/2007 22:09:46 MDTNo reproduction or networking permitted without license from IHS -,-,- ISO 13534:2000(E) © ISO 2000 All rights reserved5 ?non-performance of equipment; ?environment; ?experience (history); ?regulatory requirements. 5.1.2Safety considerations Operators shall review safety considerations applicable to the site where the maintenance activity is performed. 5.2Maintenance 5.2.1General Maintenance of equipment consists of actions such as adjustments, cleaning, lubrication, and replacement of expendable parts. The complexity of these activities and the safety risks involved shall be considered in the assignment of appropriate resources such as f