ISO-3183-3-1999.pdf
A Reference number ISO 3183-3:1999(E) INTERNATIONAL STANDARD ISO 3183-3 First edition 1999-04-01 Petroleum and natural gas industries Steel pipe for pipelines Technical delivery conditions Part 3: Pipes of requirement class C Industries du pétrole et du gaz naturel Tubes en acier pour le transport des fluides combustibles Conditions techniques de livraison Partie 3: Tubes de la classe de prescription C Copyright International Organization for Standardization Provided by IHS under license with ISO Licensee=IHS Employees/1111111001, User=Wing, Bernie Not for Resale, 04/05/2007 02:40:22 MDTNo reproduction or networking permitted without license from IHS -,-,- ISO 3183-3:1999(E) © ISO 1999 All rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized in any form or by any means, electronic or mechanical, including photocopying and microfilm, without permission in writing from the publisher. International Organization for Standardization Case postale 56 CH-1211 Genève 20 Switzerland Internetisoiso.ch Printed in Switzerland ii Contents 1 Scope1 2 Normative references1 3 Terms and definitions .3 4 Classification and designation.5 4.1 Classification.5 4.2 Designation .5 5 Information to be supplied by the purchaser6 5.1 Mandatory information.6 5.2 Other information .7 5.3 Examples for ordering9 6 Manufacturing9 6.1 General.9 6.2 Steelmaking.10 6.3 Pipe manufacturing 10 6.4 Delivery condition.10 6.5 Cold expansion and cold sizing12 6.6 Strip/plate end welds12 6.7 Jointers12 7 Requirements.12 7.1 General.12 7.2 Chemical composition .12 7.3 Mechanical and technological properties14 Copyright International Organization for Standardization Provided by IHS under license with ISO Licensee=IHS Employees/1111111001, User=Wing, Bernie Not for Resale, 04/05/2007 02:40:22 MDTNo reproduction or networking permitted without license from IHS -,-,- © ISOISO 3183-3:1999(E) iii 7.4 Weldability.15 7.5 Surface conditions, imperfections and defects.18 7.6 Dimensions, masses and tolerances19 8 Inspection.25 8.1 Types of inspection and inspection documents.25 8.2 Specific inspection.26 9 Marking of the pipes40 9.1 General marking .40 9.2 Special marking 41 10 Coatings for temporary protection 41 Annex A (informative) Correspondence with API steel grades42 Annex B (normative) Manufacturing procedure qualification43 Annex C (normative) Treatment of imperfections and defects disclosed by visual examination45 Annex D (normative) Non-destructive testing46 Bibliography54 Copyright International Organization for Standardization Provided by IHS under license with ISO Licensee=IHS Employees/1111111001, User=Wing, Bernie Not for Resale, 04/05/2007 02:40:22 MDTNo reproduction or networking permitted without license from IHS -,-,- ISO 3183-3:1999(E) © ISO iv Foreword ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies). The work of preparing International Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on that committee. International organizations, governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization. International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 3. Draft International Standards adopted by the technical committees are circulated to the member bodies for voting. Publication as an International Standard requires approval by at least 75 % of the member bodies casting a vote. International Standard ISO 3183 was prepared by Technical Committee ISO/TC 67, Materials and equipment for petroleum and natural gas industries, Subcommittee SC 1, Line pipe. Together with the other parts, this part of ISO 3183 cancels and replaces ISO 3183:1980, which has been technically revised. ISO 3183 consists of the following parts, under the general title Petroleum and natural gas industries Steel pipe for pipelines Technical delivery conditions: Part 1: Pipes of requirement class A Part 2: Pipes of requirement class B Part 3: Pipes of requirement class C Annexes B, C and D form a normative part of this part of ISO 3183. Annex A is for information only. Copyright International Organization for Standardization Provided by IHS under license with ISO Licensee=IHS Employees/1111111001, User=Wing, Bernie Not for Resale, 04/05/2007 02:40:22 MDTNo reproduction or networking permitted without license from IHS -,-,- © ISOISO 3183-3:1999(E) v Introduction In the preparation of ISO 3183, the committee responsible was unanimous in seeking to avoid specifying the quality level of line pipe to be used for a particular application. However, the committee recognized that there are several broad quality levels commonly used, and has differentiated between these quality levels as follows. Firstly, the need was recognized to provide a basic quality level which corresponds to that specified in ANSI/API 5L 2. This is designated requirement class A and is considered in ISO 3183-1. Secondly, many purchasers impose requirements different from or additional to the basic standard, for instance concerning toughness and non-destructive testing. This approach is common, for example, for transmission pipelines. Such overall enhanced requirements are addressed in requirement class B and are considered in ISO 3183-2. Thirdly, there are certain particularly demanding applications, such as sour service, offshore service, and low- temperature service, where very stringent requirements are imposed. Such requirements are reflected in requirement class C and are considered in this part of ISO 3183. For toughness properties, ISO 3183-3 offers a choice of requirement modules which correspond to concepts for avoidance of either brittle fracture or long-running shear fracture. The drop-weight tear test is part of those requirement modules which are considered typical for gas lines. The Charpy energy requirements to avoid long-running shear fracture have been derived from established data in accordance with EPRG recommendations 3 for pipelines transporting lean, dry natural gas. It is recognized that rich gas or two-phase fluids may require enhanced toughness properties which can only be determined case by case. It is the responsibility of the designer to select the appropriate toughness requirement module and to decide whether the specified energy requirements suffice for the intended application or whether the use of pipe with enhanced toughness properties and/or the use of mechanical crack arrestors is necessary. For pipes of this requirement class C, a weld efficiency factor of 1,0 may be used in pipeline design calculations because of the conditions specified for the manufacture of the pipes and for the testing of the seam welds. The selection of the requirement class depends on many factors. The properties of the fluid to be conveyed, the service conditions, the design code and any statutory requirements should all be taken into consideration. It is therefore the ultimate responsibility of the user to select the appropriate requirement class for the intended application. NOTE This part of ISO 3183 combines a wide range of product types, dimensions and technical restrictions. In some areas of application, the absence of a single international pipeline design standard has resulted in differing national regulations imposing conflicting requirements on users, thus making technical harmonization difficult. Consequently, it may be necessary to amend certain requirements of this part of ISO 3183 to satisfy various national design codes. However, this part of ISO 3183 remains the basic reference document and such amendments should be specified at the time of enquiry and order. (See for example the note to 8.2.3.3.1.) The steel names used in this part of ISO 3183 do not comply with the regulations given in ISO/TR 4949 1 for the formation of steel names. They have been established using the principle agreed between ISO/TC 67/SC 1 and ECISS/TC 29/SC 2 for the International Standard ISO 3183, and for the European Standard EN 10208, in order to avoid misunderstandings which could arise from different steel names for the same grade. Copyright International Organization for Standardization Provided by IHS under license with ISO Licensee=IHS Employees/1111111001, User=Wing, Bernie Not for Resale, 04/05/2007 02:40:22 MDTNo reproduction or networking permitted without license from IHS -,-,- Copyright International Organization for Standardization Provided by IHS under license with ISO Licensee=IHS Employees/1111111001, User=Wing, Bernie Not for Resale, 04/05/2007 02:40:22 MDTNo reproduction or networking permitted without license from IHS -,-,- INTERNATIONAL STANDARD © ISOISO 3183-3:1999(E) 1 Petroleum and natural gas industries Steel pipe for pipelines Technical delivery conditions Part 3: Pipes of requirement class C 1 Scope This part of ISO 3183 specifies the technical delivery conditions for unalloyed and alloyed (except stainless) seamless and welded steel pipes. It includes requirements overall more stringent than those specified in ISO 3183-1 and ISO 3183-2 4. This part of ISO 3183 applies to pipes that are normally used for the transmission of combustible fluids under particularly arduous conditions, such as offshore service, low temperature service and/or sour service (see 3.5). This part of ISO 3183 is not suitable for cast steel pipes. 2 Normative references The following normative documents contain provisions which, through reference in this text, constitute provisions of this International Standard. For dated references, subsequent amendments to, or revisions of, any of these publications do not apply. However, parties to agreements based on this part of ISO 3183 are encouraged to investigate the possibility of applying the most recent editions of the normative documents indicated below. For undated references, the latest edition of the normative document referred to applies. Members of ISO and IEC maintain registers of currently valid International Standards. ISO 148:1983, Steel Charpy impact test (V-notch). ISO 377:1997, Steel and steel products Location and preparation of samples and test pieces for mechanical testing. ISO 404:1992, Steel and steel products General technical delivery requirements. ISO 1027:1983, Radiographic image quality indicators for non-destructive testing Principles and identification. ISO 2566-1:1984, Steel Conversion of elongation values Part 1: Carbon and low alloy steels. ISO 3183-1:1996, Petroleum and natural gas industries Steel pipe for pipelines Technical delivery conditions Part 1: Pipes of requirement class A. ISO 4885:1996, Ferrous products Heat treatments Vocabulary. ISO 4948-1:1982, Steels Classification Part 1: Classification of steels into unalloyed and alloy steels based on chemical composition. ISO 4948-2:1982, Steels Classification Part 2: Classification of steels into unalloyed and alloy steels according to main quality classes and main property or application characteristics. ISO 6507-1:1982, Metallic materials Hardness test Vickers test Part 1: HV 5 to HV 10. Copyright International Organization for Standardization Provided by IHS under license with ISO Licensee=IHS Employees/1111111001, User=Wing, Bernie Not for Resale, 04/05/2007 02:40:22 MDTNo reproduction or networking permitted without license from IHS -,-,- ISO 3183-3:1999(E) © ISO 2 ISO 6508:1986, Metallic materials Hardness test Rockwell test (scales A-B-C-D-E-F-G-H-K). ISO 6892:1984, Metallic materials Tensile testing. ISO 6929:1987, Steel products Definitions and classification. ISO 7438:1985, Metallic materials Bend test. ISO 7539-2:1989, Corrosion of metals and alloys Stress corrosion testing Part 2: Preparation and use of bent- beam specimens. ISO 8492:1986, Metallic materials Tube Flattening test. ISO 8501-1:1988, Preparation of steel substrates before application of paints and related products Visual assessment of surface cleanliness Part 1: Rust grades and preparation grades of uncoated steel substrates and of steel substrates after overall removal of previous coatings. ISO 9303:1989, Seamless and welded (except submerged arc-welded) steel tubes for pressure purposes Full peripheral ultrasonic testing for the detection of longitudinal imperfections. ISO 9304:1989, Seamless and welded (except submerged arc-welded) steel tubes for pressure purposes Eddy current testing for the detection of imperfections. ISO 9305:1989, Seamless steel tubes for pressure purposes Full peripheral ultrasonic testing for the detection of transverse imperfections. ISO 9402:1989, Seamless and welded (except submerged arc-welded) steel tubes for pressure purposes Full peripheral magnetic transducer/flux leakage testing of ferromagnetic steel tubes for the detection of longitudinal imperfections. ISO 9598:1989, Seamless steel tubes for pressure purposes Full peripheral magnetic transducer/flux leakage testing of seamless ferromagnetic steel tubes for the detection of transverse imperfections. ISO 9764:1989, Electric resistance and induction welded steel tubes for pressure purposes Ultrasonic testing of the weld seam for the detection of longitudinal imperfections. ISO 9765:1990, Submerged arc-welded steel tubes for pressure purposes Ultrasonic testing of the weld seam for the detection of longitudinal and/or transverse imperfections. ISO 10124:1994, Seamless and welded (except submerged arc-welded) steel tubes for pressure purposes Ultrasonic testing for the detection of laminar imperfections. ISO 10543:1993, Seamless and hot stretch-reduced welded steel tubes for pressure purposes Full peripheral ultrasonic thickness testing. ISO 10474:1991, Steel and steel products Inspection documents. ISO 11484:1994, Steel tubes for pressure purposes Qualification and certification of non-destructive testing (NDT) personnel. ISO 11496:1993, Seamless and welded steel tubes for pressure purposes Ultrasonic testing of tube ends for the detection of laminar imperfections. ISO 12094:1994, Welded steel tubes for pressure purposes Ultrasonic testing for the detection of laminar imperfections in strip/plates used in the manufacture of welded tubes. ISO 12096:1996, Submerged arc-welded steel tubes for pressure purposes Radiographic testing of lon