JIS-C-2529-1991-R2003-ENG.pdf

J I S CU2529 îL M 4933b08 0504232 604 M L a a s General nickel-chromium resistance wire class 101 General nickel-chromium resistance wire class 1 0 1 Copper-nickel resistance wire grade AA Copper-nickel resistance wire grade A Copper-nickel resistance wire grade B Copper-manganese resistance wire grade AA Copper-manganese resistance wire grade A Copper-manganese resistance wire grade B General copper-nickel resistance wire class 49 General copper-nickel resistance wire class 30 General copper-nickel resistance wire class 15 General copper-manganese resistance wire class 4 4 Copper-nickel resistance wire grade AA Copper-nickel resistance wire grade A Copper-nickel resistance wire grade B Copper-manganese resistance wire grade AA Copper-manganese resistance wire grade A Copper-manganese resistance wire grade B General copper-nickel resistance wire class 49 General copper-nickel resistance wire class 30 General copper-nickel resistance wire class 15 General copper-nickel resistance wire class 10 General copper-nickel resistance wire class 5 General copper-manganese resistance wire class 4 4 Copper-nickel resistance wire grade AA Copper-nickel resistance wire grade A Copper-nickel resistance wire grade B Copper-manganese resistance wire grade AA Copper-manganese resistance wire grade A Copper-manganese resistance wire grade B General copper-nickel resistance wire class 49 General copper-nickel resistance wire class 30 General copper-manganese resistance wire class 4 4 Symbol ECNWAA ECNWA ECNWB ECMWAA ECMWA ECMWB EGCN49W EGCM44W PEGFC142W PEGFC123W PEGNC112W PEGNC108W PEGNC101W PECNWAA PECNWA PECNWB PECMWAA PECMWA PECMWB PEGCN49W PEGCN3OW PEGCN15W PEGCM44W UECNWAA UECNWA UECNWB UECMWAA UECMWA UECMWB UEGCN4 9W UEGCN30W UEGCN15W UEGCNlOW UEGCN5 UEGCM44W ESSCNWAA ESSCNWA ESSCNWB ESSCMWAA ESSCMWA ESSCMWB P, S SGCN4 9W ESSGCN30W 3SSGCM44W a a a a Copyright Japanese Standards Association Provided by IHS under license with JSALicensee=IHS Employees/1111111001, User=Wing, Bernie Not for Resale, 03/14/2007 20:55:45 MDTNo reproduction or networking permitted without license from IHS -,-,- 4 . 1 Chemical components The chemical components of conductor for wires shall besuch that the copper-nickel resistance wires comply with JIS C 2521, the copper-manganese resistance wires are complying with JIS C 2522, and the general iron-chromium resistance wires, general nickel-chromium resistance wires, general copper-nickel resistance wires and general copper-manganese resistance wires comply with JIS C 2532. 4 . 2 Volume resistivity The volume resistivity of conductor for wires shall comply with the appropriate provisions of JIS C 2521. JIS C 2532, when the test of 6.2.2 is carried out. applicable to wires with a conductor diameter less than 0.355 mm. JIS C 2522 and This requirement is not J I S Cir2529 91 m Y933b08 050423b 25T m 3 C 2529-1991 Note (I) Meaning of symbols is as follows: E . oleo-resinous enamel PE polyester UE polyurethane ESS . oleo-resinous enameled single silk covered The letters next to E, PE, UE or ESS expresses the following: CNW and CMW . GFC142 and GFC123 . General iron-chromium resistance GNC112, GNC108 and GNC101 . General nickel-chromium resistance wires class 112, class 108 and class 101 Copper-nickel and copper-manganese resist- ant e wire s wires class 142 and class 123 GCN49W, GCN30W, GCN15W, GCNlOW and GCN5W . General copper- nickel resistance wires class 49, class 30, class 15, class 1 0 and class 5 GCM44W . General copper-manganese resistance wire class 44 Suffixed AA, A and B . Grade (refer to JIS C 2521 and JIS C 2522) 4 . Quality 4 . 3 Linear temperature coefficient and quadric temperature coefficient The linear temDerature coefficient and quadric temperature coefficient shall comply with t h ; ! appropriate provisions if JIS C 2521 and JIS C 2522, when the test of 6 . 2 . 3 is carried out. 4 . 4 Mean temperature coefficient The mean temperature coefficient of a wire shall comply with the provisions of JIS C 2521, when the test of 6 . 2 . 4 is carried out. 4 . 5 Resistance stability The resistance stability of a wire shall comply with the provisions of JIS C 2522, when the test of 6 . 2 . 5 is carried out . a Copyright Japanese Standards Association Provided by IHS under license with JSALicensee=IHS Employees/1111111001, User=Wing, Bernie Not for Resale, 03/14/2007 20:55:45 MDTNo reproduction or networking permitted without license from IHS -,-,- J I S CX2529 91 4933b08 0504237 196 4 C 2529-1991 e 4.6 Mean thermoelectromotive force to copper The mean thermoelectro- motive force to copper of a wire shall comply with the provisions of JIS C 2522, when the test of 6.2.6 is carried out. 4.7 Mechanical performance The tensile strength and elongation of the conductor of a wire shall comply with the appropriate provisions of JIS C 2521, JIS C 2522 and JIS C 2532, when the test of 6.2.7 is carried out. However, this requirement is not applied to wires of conductor diameter less than 0.20 mm. 4.8 Conductor resistance and tolerance thereon 4.8.1 Conductor resistance The conductor resistance shall comply with the appropriate provisions of JIS C 2521, JIS C 2522 and JIS C 2532, when - - - the test of 6.2.8 is carried. out. The resistance of conductors of other sizes than those specified shall e have the value calculated from the formula shown in 6.2.8 by using the dimensions agreed upon between the parties concerned with acceptance, for the time being. 4.8.2 Tolerance on conductor resistance The tolerances on conductor resistances of wires shall be as given in Table 2. The tolerances on conductor resistances of wires with dimensions other than those specified shall be as given in Table 3. Copyright Japanese Standards Association Provided by IHS under license with JSALicensee=IHS Employees/1111111001, User=Wing, Bernie Not for Resale, 03/14/2007 20:55:45 MDTNo reproduction or networking permitted without license from IHS -,-,- 5 C 2529-1991 Table 2 . Dimensions, tolerance on diameter and tolerance on conductor resistance of enamelled resistance wire and oleo-resinous enamelled single silk covered resistance wire )lerance on conductoi !sistance . z Leo-resinous enamelled single E m m e : resisi ed nce wire Maximum overall diameter mm Conductor Tolerance on diameter mm ?o lume ilk cove iinimum ilm hickness mm 1 resist inimum hichess f silk overing mm re wire !laximum vera11 liameter mm inimum ilm hickness mm I J U as r( CI 0.025 0.032 Olme resistivi fi3 0.25 esistivi t fi3 0.25 fi3 20.25 fi3 20.25 i 0.003 IO.004. I0.002 k0.003 I 14 f 13 f 13 I 12 0.003 0.003 0.037 0.046 0.003 0.003 0.015 0.015 0.095 0.102 0.040 0.050 I0.004 10.005 i 0.003 + 0.004 + 13 f 12 f 12 I 11 0.003 0.m 0.056 0.069 0.110 0.125 0.003 0.004 0.004 0.004 0.005 0.005 0.009 0.009 0.010 0.010 0.011 0.012 0.012 0.012 0.015 0.015 0.015 0.015 0.015 0.015 0.015 0.015 0.015 0.015 0.015 0.015 0.015 0.015 k 12 I l l i 11 f 11 I 1 1 f 10 I 10 I 10 0.138 0.1% 0.155 O. 165 0.180 0.192 0.205 0.220 0.240 0.260 0.280 0.304 I 0 . W f 0.005 f 0.005 I 0.005 + 0.006 +0.006 I 0.006 + 0.008 I 0.008 f0.008 fO.O1O fO.O1O io.010 k0.013 f0.013 k0.013 0.004. 0.004 0.005 0.005 0.009 0.009 0.010 0.010 0.011 0.012 0.012 0.012 0.084 0.092 0.103 0.113 0.140 0.152 0.167 0.182 0.200 0.226 0.246 0.270 0.063 0.071 0.080 0.090 0.100 0.112 0.125 0.140 0.160 0.180 0.200 0.224 0.250 0.280 0.315 0.355 0.400 0.450 0.500 0.560 0.630 0.710 0.800 0.900 I0.005 it 0.006 f 0.006 f 0.006 I0.008 20.008 t 0.008 io.010 io.010 IO.010 k0.013 t0.013 10.013 I0.016 k0.016 f0.016 + 10 I 1 0 i 1 0 - + 9 f9 I9 2 9 I 8 I9 f9 f9 + 9 k 8 I 8 + 8 + 8 f9 + 8 + 8 f8 I8 t7 i7 + 7 0.013 0.013 0.014 0.014 0.298 0.330 0.367 0.407 0.013 0.013 0.014 0.014 0.020 0.020 0.020 0.020 0.346 0.376 0.411 0.451 f 0.020 f 0.020 t 0.020 k 0.020 k0.016 I0.016 t0.016 k0.016 I 8 i8 f 8 f 8 I7 t7 i7 i7 0.015 0.016 0.017 0.017 0.456 0.508 0.560 0.630 0.015 0.016 0.017 0.017 0.020 0.025 0.025 0.025 0.496 0.560 0.610 0.670 k0.025 i0.025 i0.025 10.032 + 0.020 10.020 f 0.020 k0.025 i7 I7 I7 t7 f6 I6 i6 I6 0.017 0.019 0.020 0.023 0.702 0.786 0.882 0.986 0.017 0.019 0.020 0.023 0.025 0.030 0.030 0.030 0.740 0.842 0.932 1.032 1.000 f0.032 I0.025 f7 - + 6 0.025 1.102 0.025 0.035 1.150 Copyright Japanese Standards Association Provided by IHS under license with JSALicensee=IHS Employees/1111111001, User=Wing, Bernie Not for Resale, 03/14/2007 20:55:45 MDTNo reproduction or networking permitted without license from IHS -,-,- J I S C*c2529 91 4933608 0504239 Tb9 W Tolerance on diameter mm 6 C 2529-1991 Tolerance on conductor resistance p% Table 3. Tolerance on conductor diameter and tolerance on conductor resistance of wire with dimensions other than those specified Volume resistivity h3 phlm Conductor diameter d mm Volume resistivity fi3 P a m 0.025 5 d 0.028 0.028 5 d 0.0475 0.0475 5 d 0.067 0.067 5 d 0.095 0.095 5 d 0.140 P 2 3 0.25 + 0.003 + 0.004 + 0.005 + 0.006 + 0.008 + 0.010 + 0.013 - - - - - - - - + 0.016 + 0.020 + 0.025 + 0.032 - - - 0.140 5 d 0.200 0.200 5 d 0.280 0.280 i d 0.400 0.400 S d 0.600 0.600 S d 0.850 fi320.25 fi3 o. 25 fi32 0.25 + 14 + 13 + 12 + 11 + 10 + 9 + 9 + 13 + 12 + 11 + 10 + 9 + 8 + 8 - - - + 0.002 - - + 0.003 - + 0.004 + 0.005 + 0.006 + 0.008 + 0.010 - - - - - - - - - - - - - - - - + 0.013 - + 8 - + t - + 0.020 - + 7 + 6 + 6 - + 8 + 7 + 7 - + 0.016 - - - - + 0.025 - 0.850 S d S 1.000 Conductor diameter mm Less than 0.100 Not less than 0.100 Pinhole (Number of holes) 12 max. 8 ma. 4.9 Characteristics of film 4.9.1 Pinholes The pinholes on the film shall comply w i t h the specification given i n Table 4, when the test of 6.2.9 is carried out. If the number of pinholes does not meet the specified value, retest may be made by sampling further two specimens from the same coil or bobbin. this case both two specimens shall comply with the specification of Table 4. In Table 4. Number of pinholes 4.9.2 Flexibility (tension and bend) when the flexibility test is carried through which the conductor is visible. out as specified i n 6.2.10, there shall be no cracks on the film 4.9.3 Adhesion When the adhesion test of film is carried out as specified in 6.2.11, there shall be no cracks on the film through which the conductor is visible. enamelled w i r e s and oleo-resinous enamelled s i l k covered wires. This requirement is not applied t o oleo-resinous a # a a a Copyright Japanese Standards Association Provided by IHS under license with JSALicensee=IHS Employees/1111111001, User=Wing, Bernie Not for Resale, 03/14/2007 20:55:45 MDTNo reproduction or networking permitted without license from IHS -,-,- 7 C 2529-1991 0.1801 d 0.300 0 . 3 0 0 S d 0.500 0.500 I d 0.750 4.9.4 Dielectric breakdown voltage The dielectric breakdown voltage of film shall comply with the specifications of Table 5 , when the test of 6.2.12 is carried out. For oleo-resinous enamelled wires and wires with a diameter less than 0.300 mm, the values in the Table are the informative reference values. 1400 min 1600 min 2000 min Table 5. Dielectric breakdown voltage of film 0.750 I d I 1 . 0 0 0 0.050 5 d 0 . 0 8 0 0.0805 d 0 . 1 0 0 0.1005 d 0.125 0.125 I d 0 . 1 8 0 2400 min 450 min 600 min 1000 min 1200 min 4.9.5 Resistance to solvent When the test of 6.2.13 is carried out the resistance to solvent of film shall be such that no bubble nor blister takes place on the film and the film does not peel off. This requirement is not applied to oleo-resinous enamelled wires and oleo-resinous enamelled and silk covered wires. 4.9.6 Resistance to chemicals When the test of 6.2.14 is carried out the resistance to chemicals of film shall be such that no bubble nor blister takes place on the film and the film does not peel off. 4.9.7 Solderability The solderability test shall be carried out on copper-nickel resistance wires covered with polyurethane film and general copper-nickel resistance wires class 49, class 30, class 15, class 10 and class 5, as specified in 6.2.15, and the results shall be such that the specimen is sufficiently wetted by solder and no scum shall remain. 5 . Dimensions and tolerances on dimensions 5 . 1 Dimensions and tolerance on dimensions of wires The dimensions and tolerances on dimensions of wires shall comply with the specification of Table 2, when the test of 6.2.16 is carried out. However, the diameter of wire with dimensions other than those specified may be agreed upon between the parties concerned with acceptance, for the time being. In such a case the tolerances on dimensions shall be as specified in Table 6. Copyright Japanese Standards Association Provided by IHS under license with JSALicensee=IHS Employees/1111111001, User=Wing, Bernie Not for Resale, 03/14/2007 20:55:45 MDTNo reproduction or networking permitted without license from IHS -,-,- JIS CX2529 91 9 4933b08 0504243 637 9 8 C 2529-1991 I U d o 3 a al .FI +I d o al a m ; U p m d 8 d a k al O u u d 5 m al k d 5 +I O m d m d 2 a o 2 a (d Fi a rl O FI o al rl P (d E-r al o U W d Co a LI a a k al c) 2 5 6“ d m a rl d U J a al rl rl ! i al s O EI d m a k al U al d a u 1 a k al U al B a d a 4 rl al 2 o 8 a s d X O00 bhb 9 9 9 O00 + + + kkk a l a a l ööö uuu 4 : Y a a 663 O00 vuv mmm 444 O00 9 9 9 m m m O00 o 0 0 . . . o 0 0 N u a r l r l r l O00 o o * o . . + + + kkk a l a l a l uuu a a t d ddd a a a $ 2 2 mmm O00 9 3 9 O00 O00 m4m o 0 0 0 O00 vvv a a a VI1 VI1 VI1 moo wm* O00 0 5 0 b . O00 + + + kkk a l a l a l uuu aaa ddd a a a kkk 000 uuu a a do3 000 uvv s a s “ Y 3 Y mmm r l r l r l O00 . . . O00 u * m O00 o 0 0 . . . o 0 0 m r l m F I N N o 0 0 a O00 + + + kkk a l a l a l uuu t d a a ddd a a a 2 2 2 kkk O00 uuu a a a dgd O O uuv YSY *em O00 o 0 0 0 O00 O00 L o c o o o o r l e O00 vvv a a a /II VI1 VI1 O00 m * C o o 0 0 0 9 0 . . o 0 0 0 6 8 8 8 - . . . . O000 + + + + kkkk a l a l a l a l uuuu aaa dddd a a a a 2 8 2 l mmmm r l r l r l r l O000 9 9 9 9 morlw O r l r l d 9 9 9 9 ö o o o ON4o * * u 4 o 0 0 0 . . . . O000 + + + + kkkk a l a l a a l uuuu 2$pJ ( d a d d . r I 4 a a a a r n 0 r l N o r l r l r l O000 9 9 9 9 . . . . O000 vvvv a a a a /II VI1 /II VI1 . . . . O000 + + + + I kkkk 0000 uuuu a a a a od8G O O vuuu : Y : Y 1 I O000 NNNw O000 o. O000 mm4* r l r l r l r l 0 0 0 * 0 o ' o o ò 0 0 9 0 b. . C O o n J u emmm o 0 0 0 +I 4 . 4 4 4 a a a a l ?21T/ o o q o O000 momo wob0 o 0 0 0 N “ ? ? e. Copyright Japanese Standards Association Provided by IHS under license with JSALicensee=IHS Employees/1111111001, User=Wing, Bernie Not for Resale, 03/14/2007 20:55:45 MDTNo reproduction or networking permitted without license from IHS -,-,