NEMA-C80.1-2005.pdf

ANSI C80.1-2005 American National Standard for Electrical Rigid Steel Conduit (ERSC) Copyright National Electrical Manufacturers Association Provided by IHS under license with NEMALicensee=NASA Technical Standards 1/9972545001 Not for Resale, 04/19/2007 09:26:52 MDTNo reproduction or networking permitted without license from IHS -,-,- Copyright National Electrical Manufacturers Association Provided by IHS under license with NEMALicensee=NASA Technical Standards 1/9972545001 Not for Resale, 04/19/2007 09:26:52 MDTNo reproduction or networking permitted without license from IHS -,-,- ANSI C80.1-2005 Revision of ANSI C80.1-1994 American National Standard For Electrical Rigid Steel Conduit (ERSC) Secretariat: National Electrical Manufacturers Association Approved August 18, 2005 American National Standards Institute, Inc. Copyright National Electrical Manufacturers Association Provided by IHS under license with NEMALicensee=NASA Technical Standards 1/9972545001 Not for Resale, 04/19/2007 09:26:52 MDTNo reproduction or networking permitted without license from IHS -,-,- ANSI C80.1-2005 NOTICE AND DISCLAIMER The information in this publication was considered technically sound by the consensus of persons engaged in the development and approval of the document at the time it was developed. Consensus does not necessarily mean that there is unanimous agreement among every person participating in the development of this document. NEMA standards and guideline publications, of which the document contained herein is one, are developed through a voluntary consensus standards development process. This process brings together volunteers and/or seeks out the views of persons who have an interest in the topic covered by this publication. While NEMA administers the process and establishes rules to promote fairness in the development of consensus, it does not write the document and it does not independently test, evaluate, or verify the accuracy or completeness of any information or the soundness of any judgments contained in its standards and guideline publications. NEMA disclaims liability for any personal injury, property, or other damages of any nature whatsoever, whether special, indirect, consequential, or compensatory, directly or indirectly resulting from the publication, use of, application, or reliance on this document. NEMA disclaims and makes no guaranty or warranty, express or implied, as to the accuracy or completeness of any information published herein, and disclaims and makes no warranty that the information in this document will fulfill any of your particular purposes or needs. NEMA does not undertake to guarantee the performance of any individual manufacturer or sellers products or services by virtue of this standard or guide. In publishing and making this document available, NEMA is not undertaking to render professional or other services for or on behalf of any person or entity, nor is NEMA undertaking to perform any duty owed by any person or entity to someone else. Anyone using this document should rely on his or her own independent judgment or, as appropriate, seek the advice of a competent professional in determining the exercise of reasonable care in any given circumstances. Information and other standards on the topic covered by this publication may be available from other sources, which the user may wish to consult for additional views or information not covered by this publication. NEMA has no power, nor does it undertake to police or enforce compliance with the contents of this document. NEMA does not certify, test, or inspect products, designs, or installations for safety or health purposes. Any certification or other statement of compliance with any health or safetyrelated information in this document shall not be attributable to NEMA and is solely the responsibility of the certifier or maker of the statement. Copyright National Electrical Manufacturers Association Provided by IHS under license with NEMALicensee=NASA Technical Standards 1/9972545001 Not for Resale, 04/19/2007 09:26:52 MDTNo reproduction or networking permitted without license from IHS -,-,- ANSI C80.1-2005 i AMERICAN NATIONAL STANDARD Approval of an American National Standard requires verification by ANSI that the requirements for due process, consensus, and other criteria for approval have been met by the standards developer. Consensus is established when, in the judgment of the ANSI Board of Standards Review, substantial agreement has been reached by directly and materially affected interests. Substantial agreement means much more than a simple majority, but not necessarily unanimity. Consensus requires that all views and objections be considered, and that a concerted effort be made toward their resolution. The use of American National Standards is completely voluntary; their existence does not in any respect preclude anyone, whether he has approved the standards or not, from manufacturing, marketing, purchasing, or using products, processes, or procedures not conforming to the standards. The American National Standards Institute does not develop standards and will in no circumstances give an interpretation of any American National Standard. Moreover, no person shall have the right or authority to issue an interpretation of an American National Standard in the name of the American National Standards Institute. Requests for interpretations should be addressed to the secretariat or sponsor whose name appears on the title page of this standard. Caution Notice: This American National Standard may be revised or withdrawn at any time. The procedures of the American National Standards Institute require that action be taken periodically to reaffirm, revise, or withdraw this standard. Purchasers of American National Standards may receive current information on all standards by calling or writing the American National Standards Institute. Published by National Electrical Manufacturers Association 1300 North 17th Street, Rosslyn, VA 22209 Copyright 2005 by National Electrical Manufacturers Association All rights reserved including translation into other languages, reserved under the Universal Copyright Convention, the Berne Convention for the Protection of Literary and Artistic Works, and the International and Pan American Copyright Conventions. No part of this publication may be reproduced in any form, in an electronic retrieval system or otherwise, without the prior written permission of the publisher. Printed in the United States of America Copyright National Electrical Manufacturers Association Provided by IHS under license with NEMALicensee=NASA Technical Standards 1/9972545001 Not for Resale, 04/19/2007 09:26:52 MDTNo reproduction or networking permitted without license from IHS -,-,- ANSI C80.1-2005 ii This page intentionally left blank. Copyright National Electrical Manufacturers Association Provided by IHS under license with NEMALicensee=NASA Technical Standards 1/9972545001 Not for Resale, 04/19/2007 09:26:52 MDTNo reproduction or networking permitted without license from IHS -,-,- ANSI C80.1-2005 iii Contents Page Forewordv 1 Scope 1 2 Normative References .1 3 Definitions 1 4 Units of Measurements2 5 General Requirements.2 5.1 Circular cross section2 5.2 Wall thickness.2 5.3 Interior surface2 5.4 Welding.2 5.5 Cleaning2 5.6 Protective coating for corrosion resistance.2 5.7 Surface treatments3 6 Detailed Requirements.3 6.1 Exterior coating.3 6.1.1 Zinc coating3 6.1.2 Alternate Corrosion Resistant Coating .3 6.2 Interior coating 3 6.3 Threading and chamfering3 6.4 Identification3 6.5 Dimensions .3 6.6 Threads.3 6.7 Couplings3 6.8 Elbows and nipples.4 7 Test Procedures.4 7.1 Bending properties4 7.1.1 Ductility of steel4 7.1.2 Ductility of coating at ambient temperature .4 7.2 Thickness of zinc coating5 7.3 Alternate corrosion resistant coatings (ACRC) 5 7.4 Quality of organic coating for use on interior surface5 Copyright National Electrical Manufacturers Association Provided by IHS under license with NEMALicensee=NASA Technical Standards 1/9972545001 Not for Resale, 04/19/2007 09:26:52 MDTNo reproduction or networking permitted without license from IHS -,-,- ANSI C80.1-2005 iv 8 Examination of Product6 8.1 Place of inspection6 8.2 Visual inspection of conduit 6 8.3 Visual inspection of elbows6 8.4 Restrictions on localized surface imperfections6 8.5 Retests .6 9 Markings .6 9.1 General .6 9.2 Alternate corrosion resistant coating marking.7 9.3 Supplementary coating marking .7 Tables 1 Dimensions of threads for rigid steel conduit.8 2 Dimensions and weights for rigid steel conduit9 3 Dimensions of couplings10 4 Dimensions of 90-degree elbows and weights of nipples per hundred.11 Figures 1 Test apparatus for bending conduit .5 Copyright National Electrical Manufacturers Association Provided by IHS under license with NEMALicensee=NASA Technical Standards 1/9972545001 Not for Resale, 04/19/2007 09:26:52 MDTNo reproduction or networking permitted without license from IHS -,-,- ANSI C80.1-2005 v Foreword (This Foreword is not part of American National Standard C80.1-2005.) This standard was developed by the Accredited Standards Committee on Raceways for Electrical Wiring Systems, C80. The objective of the committee is to produce a comprehensive specification that would establish uniform dimensions and standard construction requirements for Electrical Rigid Steel Conduit, Steel Electrical Metallic Tubing, Electrical Intermediate Metal Conduit and Electrical Aluminum Rigid Conduit raceway products and their associated components. The standard was originally approved in 1950 and revised in 1953, 1959, 1963, 1966, 1977, 1983, 1990, 1994 and 2005. Suggestions for improvement of this standard will be welcomed. They should be sent to: National Electrical Manufacturers Association 1300 North 17th Street, Suite 1847 Rosslyn, VA 22209. This standard was processed and approved for submittal to ANSI by the Accredited Standards Committee on Raceways for Electrical Wiring Systems, C80. Committee approval of the standard does not necessarily imply that all committee members voted for its approval. At the time it approved this standard, the C80 Committee had the following members: J. A. Gruber, Chairman J. P. Collins, Jr., Secretary Organization Represented: Name of Representative: Aluminum Association P. Pollak American National Standards Institute H. Benko American Iron and Steel Institute J. A. Gruber American Iron and Steel Institute M. J. Brett, Jr. American Iron and Steel Institute J. Robbins American Pipe Fittings Association D. Thompson International Association of Electrical Inspectors W. Lilly International Brotherhood of Electrical Workers H. Hickman National Electrical Contractors Association B. Stauffer National Electrical Manufacturers Association A. W. Ballard National Electrical Manufacturers Association S. Blais National Electrical Manufacturers Association T. McNeive National Electrical Manufacturers Association E. Thompson National Electrical Manufacturers Association J. Dodds Steel Tube Institute K. Carroll Steel Tube Institute G. Scartozzi Underwriters Laboratories, Inc G. Walbrecht Unaffiliated D. Gearing Unaffiliated R. Loyd Unaffiliated H. E. Harper, Jr. Copyright National Electrical Manufacturers Association Provided by IHS under license with NEMALicensee=NASA Technical Standards 1/9972545001 Not for Resale, 04/19/2007 09:26:52 MDTNo reproduction or networking permitted without license from IHS -,-,- ANSI C80.1-2005 vi This page intentionally left blank. Copyright National Electrical Manufacturers Association Provided by IHS under license with NEMALicensee=NASA Technical Standards 1/9972545001 Not for Resale, 04/19/2007 09:26:52 MDTNo reproduction or networking permitted without license from IHS -,-,- 1 For Electrical Rigid Steel Conduit (ERSC) 1 Scope This standard covers the requirements for electrical rigid steel conduit for use as a raceway for wires or cables of an electrical system. Finished conduit is produced in nominal 10 ft (3.05 m) lengths, threaded on each end with one coupling attached. It is protected on the exterior surface with a metallic zinc coating or alternate corrosion protection coating (as specified in the 13th edition of UL 6 in Clauses 5.3.3, 6.2.4, 7.8 and 7.9) and on the interior surface with a zinc or organic coating. This standard also covers conduit couplings, elbows, nipples and conduit lengths other than 10 ft (3.05 m). Properly assembled systems of conduit, couplings, elbows and nipples, manufactured in accordance with this standard, and other identified fittings provide for the electrical continuity required of an equipment grounding conductor. 2 Normative References The following standards contain provisions which, through reference in this text, constitute requirements of this American National Standard. At the time of publication, the editions indicated were valid. All standards are subject to revision, and parties to agreements based on this American National Standard are encouraged to investigate the possibility of applying the most recent editions of the standards indicated below unless otherwise specified. ANSI/ASME B1.20.1, Pipe Threads, General Purpose (Inch) ASTM A 239 95 (1999), Standard Practice for Locating the Thinnest Spot in a Zinc (Galvanized) Coating on Iron or Steel Articles ASTM B 499 96, Standard Test Method for Measurement of Coating Thicknesses by the Magnetic Method: Nonmagnetic Coatings on Magnetic Basis Metals UL 6, Electrical Rigid Metal Conduit - Steel 3 Definitions 3.1 electrical rigid steel conduit (ERSC): A threadable steel raceway of circular cross-section designed for the physical protection and routing of wire conductors and use as an equipment grounding conductor. 3.2 threaded coupling: An internally threaded steel cylinder for joining together the components of an ERSC system. 3.3 elbow: A manufactured curved section of ERSC threaded on each end. AMERICAN NATIONAL STANDARD ANSI C80.1-2005 Copyright National Electrical Manufacturers Association Provided by IHS under license with NEMALicensee=NASA Technical Standards 1/9972545001 Not for Resale, 04/19/2007 09:26:52 MDTNo reproduction or networking permitted without license from IHS -,-,- ANSI C80.1-2005 2 3.4 nipple: A straight length of ERSC not more than 2 ft (0.61 m) long and threaded on each end. 3.5 straight conduit: A straight length of ERSC without a