SAE-AS-5160A-2003-R2007.pdf

SAE Technical Standards Board Rules provide that: “This report is published by SAE to advance the state of technical and engineering sciences. The use of this report is entirely voluntary, and its applicability and suitability for any particular use, including any patent infringement arising therefrom, is the sole responsibility of the user.” SAE reviews each technical report at least every five years at which time it may be reaffirmed, revised, or cancelled. SAE invites your written comments and suggestions. SHEET 1 OF 3 AS5160 REV. A THIRD ANGLE PROJECTION AEROSPACE STANDARD AS5160 REV. A ISSUED 1998-03 REVISED 2003-08 REAFFIRMED 2007-07 FITTING, BOLT, FLARED CUSTODIAN: SAE G-3/G-3BPROCUREMENT SPECIFICATION: /4/ AS4841 FEDERAL SUPPLY CLASS 4730 FIGURE 1 - FITTING, BOLT RATIONALE THIS DOCUMENT HAS BEEN REAFFIRMED TO COMPLY WITH THE SAE 5-YEAR REVIEW POLICY. Copyright 2007 SAE International All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of SAE. TO PLACE A DOCUMENT ORDER: Tel: 877-606-7323 (inside USA and Canada) Tel: 724-776-4970 (outside USA) Fax: 724-776-0790 Email: CustomerServicesae.org SAE WEB ADDRESS: http:/www.sae.org Copyright SAE International Provided by IHS under license with SAELicensee=Defense Supply Ctr/5913977001 Not for Resale, 12/04/2007 19:19:56 MSTNo reproduction or networking permitted without license from IHS -,-,- FITTING, BOLT, FLARED AEROSPACE STANDARD AS5160 SHEET 2 OF 3 AS5160 REV. A REV. A NOTES: /1/MATERIAL: a.DASH AS CODE LETTER - TYPE 1137 CARBON STEEL PER ASTM A 108 OR TYPE 4130 PER MIL-S-6758 OR AMS 6370 OR TYPE 4140 PER MIL-S-5626 OR AMS 6382. /2/ b.CODE LETTER D - TYPE 2024-T6 ALUMINUM ALLOY BAR PER QQ-A-225/6 OR AMS 4112 OR TYPE 2024-T851 ALUMINUM ALLOY BAR PER QQ-A-225/6. c.CODE LETTER J - TYPE 304 CORROSION RESISTANT STEEL BAR PER QQ-S-763 OR AMS 5639. d.CODE LETTER K - TYPE 316 CORROSION RESISTANT STEEL BAR PER QQ-S-763 OR AMS 5648. e.CODE LETTER R - TYPE 321 CORROSION RESISTANT STEEL BAR PER QQ-S-763 OR AMS 5645. f.CODE LETTER T - TYPE 6AL-4V TITANIUM ALLOY BAR PER AMS 4928. g.CODE LETTER W - TYPE 7075-T73 ALUMINUM ALLOY BAR PER QQ-A-225/9 OR TYPE 7075-T7351 ALUMINUM ALLOY BAR PER AMS 4124. TABLE 1A - DIMENSIONS BASIC NO. AS5160 /13/ SIZE CODE (NOMINAL TUBE SIZE) T THREAD PER MIL-S-8879 CLASS 3AA B ±.010CD E ±.010 F ±.002 04 .250 .4375-20 UNJF1.922 .668.4381.188 .781 .433 05 .312 .5000-20 UNJF1.922 .730.4381.188 .781 .496 06 .375 .5625-18 UNJF2.125 .792.4691.344 .875 .558 08 .500 .7500-16 UNJF2.594 .980.5621.6881.094 .746 10 .625 .8750-14 UNJF3.0001.103.5941.9691.250 .871 12 .7501.0625-12 UNJ3.4841.352.6562.3121.4681.058 161.0001.3125-12 UNJ4.0941.603.6562.8121.6871.308 TABLE 1B - DIMENSIONS AND WEIGHTS BASIC NO. AS5160 /13/ SIZE CODEH J ±.005LMN LB/EA MAX AL LB/EA MAX STEEL LB/EA MAX TI 04 .678- .691 .474 .344.188.168-.175.0287 .0825.0455 05 .740- .753 .536 .406.219.230-.237.0343 .0985.0543 06 .802- .815 .599 .469.250.293-.301.0448 .129.0710 08 .990-1.003 .786 .625.312.387-.395.0937 .269.148 101.113-1.128 .911 .750.375.480-.488.138 .397.219 121.363-1.3801.099 .938.438.604-.614.230 .662.365 161.613-1.6301.3491.188.625.839-.851.3591.03.569 Copyright SAE International Provided by IHS under license with SAELicensee=Defense Supply Ctr/5913977001 Not for Resale, 12/04/2007 19:19:56 MSTNo reproduction or networking permitted without license from IHS -,-,- FITTING, BOLT, FLARED AEROSPACE STANDARD AS5160 SHEET 3 OF 3 AS5160 REV. A REV. A NOTES (CONTINUED): /2/HEAT TREATMENT: a.DASH AS CODE LETTER - SEE HARDNESS REQUIREMENT PER PROCUREMENT SPECIFICATION. b.OTHER CODE LETTERS - NONE. 3.FINISH: a.DASH AS CODE LETTER - CADMIUM PLATE PER QQ-P-416, TYPE II, CLASS 2, DYE BLACK AND COAT WITH A LIGHT FILM OF OIL PER PROCUREMENT SPECIFICATION. b.CODE LETTER D - ANODIZE PER MIL-A-8625, TYPE II, CLASS 2, DYE BLUE, DUPLEX SEAL PER PROCUREMENT SPECIFICATION. c.CODE LETTERS J, K, AND R - PASSIVATE PER QQ-P-35, TYPE VI OR VII. d.CODE LETTER T - ANODIZE PER AMS 2488 OR FLUORIDE PHOSPHATE CONVERSION COAT PER AMS 2486 WITH COLOR PER PROCUREMENT SPECIFICATION. e.CODE LETTER W - ANODIZE PER MIL-A-8625, TYPE II, CLASS 2, DYE BROWN, DUPLEX SEAL PER PROCUREMENT SPECIFICATION. /4/PROCUREMENT SPECIFICATION: AS4841 EXCEPT AS SPECIFIED ON THIS STANDARD. USERS OF THIS STANDARD SHALL PROCURE THIS PRODUCT FROM ACCREDITED MANUFACTURER(S) OR ACCREDITED DISTRIBUTOR(S) AS LISTED IN THE PERFORMANCE REVIEW INSTITUTE (PRI) QUALIFIED MANUFACTURERS LIST (QML) FOR THIS TYPE PRODUCT. /5/IDENTIFICATION AT LOCATION SHOWN: MARK PER AS478 CLASS C OR D OR METHOD 7A3, 15A3, OR 15B. a.FOR SIZE 06 AND SMALLER: MANUFACTURERS NAME, CAGE CODE OR TRADEMARK, LETTER “AS” AND MATERIAL CODE LETTER. b.FOR SIZE 08 AND LARGER: MANUFACTURERS NAME, CAGE CODE OR TRADEMARK, BASIC PART NUMBER AND MATERIAL CODE LETTER. 6.INTENDED USE: THIS PART IS DESIGNED FOR USE IN SYSTEMS WITH MAXIMUM OPERATING PRESSURES AS FOLLOWS: a.SIZES 04 THROUGH 16 IN CARBON STEEL, CORROSION RESISTANT STEEL AND TITANIUM ALLOY AT 3000 psi. b.SIZES 04 THROUGH 16 IN ALUMINUM ALLOY AT 1500 psi. THIS STANDARD IS THE FUNCTIONAL EQUIVALENT OF AN774 AND IS INTENDED TO BE SUITABLE AS A REPLACEMENT STANDARD. /7/THE HEX CORNERS MAY BE ROUNDED PER ARP1942. 8.INTERPRETATION OF DRAWING PER ARP4296. 9.SURFACE TEXTURE: SYMBOLS PER ASME Y14.36M; REQUIREMENTS PER ASME B46.1. UNLESS OTHERWISE SPECIFIED, MACHINED SURFACES TO BE 125 µin Ra. SURFACES OF HEX FLATS MAY BE 250 µin Ra. 10.BREAK EDGES .003 TO .015 UNLESS OTHERWISE SPECIFIED. 11.DIMENSIONING AND TOLERANCING: ASME Y14.5M-1994. 12.DIMENSIONS IN INCHES. UNLESS OTHERWISE SPECIFIED, TOLERANCES: LINEAR DIMENSIONS ±.016, ANGULAR DIMENSIONS ±0°30'. /13/ 14.THE CHANGE BAR ( l ) LOCATED IN THE LEFT MARGIN IS FOR THE CONVENIENCE OF THE USER IN LOCATING AREAS WHERE TECHNICAL REVISIONS, NOT EDITORIAL CHANGES, HAVE BEEN MADE TO THE PREVIOUS ISSUE OF THIS DOCUMENT. AN (R) SYMBOL TO THE LEFT OF THE DOCUMENT TITLE INDICATES A COMPLETE REVISION OF THE DOCUMENT. Copyright SAE International Provided by IHS under license with SAELicensee=Defense Supply Ctr/5913977001 Not for Resale, 12/04/2007 19:19:56 MSTNo reproduction or networking permitted without license from IHS -,-,-