1、JISJAPANESEINDUSTRIA1.STANDARDTrans1.atedandPub1.ishedbyJapaneseStandardsAssiatnJISB9650-1-(FOOMA)Genera1.designrequirementsforsafetyandhygieneoffoodprocessingmachinery-Part1:Genera1.designrequirementsforsafetyICS13.110；6760Referncnumber:JISB96501.：2021(E)DateofEstab1.ishment：20030320DateofRevision-
2、2021-0325DateofPub1.icNoticeinOfficia1.Gazette-20210325Investigatedby：JapaneseIndustria1.StandardsCommitteeStandardsBoardforISOareaTechnica1.CommitteeonIndustria1.MachineryJ1.SB9650-1:202bFirstEng1.isheditionpub1.ishedin2022-09Trans1.atedandpub1.ishedby:JapaneseStandardsAssociationMiUMTBUiIdi呷3-13-1
3、2,MMMinawkU,Tokyo,108-0073JAPAX!ntheCVentofanydoubtsarisingastothecontents,theorigina1.J1.Sistobethefina1.authority.JSA2022A1.1.righMrv*rvM.1.nkMonnuybereproducedaru1.UUedinanyfmorbyany11vjm,e1.ectronsormecahanka1.Indud1.ngphotopyingandmk*rofi1.m,withoutPCrmiX1.CtonmwritingfromthrpubUchc.AH1NPrinted
4、InRpanContentsPageIntroduction11 Scope12 Normativereferences23 Termsanddefinitions34 1.iatofmainhazards54.1 Genera1.54.2 Mechanica1.hazards54.3 E1.ectrichazards54.4 Hazardscausedbyradiation54.5 Hazardscausedbyingredientsandsubstances64.6 Combinationofhazards6Riskassessmentonsafetyaspect71.1 Genera1.
5、71.2 Determinationof1.imitationonmachinery91.3 Identificationofhazardsonsafetyaspect91.4 Estimationofsafetyrisks91.5 Eva1.uationofsafetyrisk116 Safetyrequirementsforsafetyriskreduction116.1 Genera1.116.2 Mechanica1.hazards126.3 E1.ectrichazards146.4 Hazardscausedbyradiation146.5 Hazardscausedbyingre
6、dientsandsubstances156.6 Combinationofhazards167 Verificationofsafetyrequirements178 Informationforuseinc1.udinginstructionmanua1.19(i)Genera1.designrequirementsforsafetyandhygieneoffoodprocessingmachinery-Part1:Genera1.designrequirementsforsafetyIntroductionThisJapaneseIndustria1.Standardcorrespond
7、stoaproductsafetystandardamongthetypesofsafetystandardRPeCiEedinJISZ8051,andisatypeCstandardshowninForewordofJISB9700.methodo1.ogyforriskassessmentandriskreductionCOnrp1.ieswiththerequirementsspecifiedinJISB9700.Indesigningmachineryanditsauxi1.iaryequipmentusedforprocessingandproductionoffood(hereaf
8、terreferredtoasfoodprocessingmachinery),risksduetofoodprocessingmachinerycausingharmtoWOTkCrS/operators,thoseduetofdproducedbymachinerycausingharmtohea1.thofconsumers,anda1.sothoseforfoodproducerssufferingeconomic1.ossesduetoreca1.1.,etc.offoodsha1.1.beconsidered.JISB9650seriesspecifiesgenera1.requi
9、rementsregardingsafetyaspectstohand1.eharmsagainstWorkersZoperators,andgenera1.requirementsregardinghygienicaspectstohand1.eharmsagainsthea1.thofconsumerscausedbyproducedfoodandeconomic1.ossessufferedbyproducers,inrespectiveparts.1 Scope1.1 ThisStandardspecifiesrequirementsSPeCifiedinJISB9700aswe1.1
10、astheextendedrequirements,amonggenera1.requirementsforsafetydesignthataddressthesafetyaspectoffoodprocessingmachinery.1.2 ThisStandardisapp1.icab1.etomachinery/devicesofopen-systemandc1.osed-systemthatperformabatchprocessandaconsecutiveprocess.Itisnotapp1.icab1.etoanintegratedmanufacturingsystemtha
11、tconnectsanduniform1.yoperatesmu1.tip1.efoodprocessingmachineryhavingdifferentfunctionsinaordinatedmanner.NOTESafetyofintegratedmanufacturingsystemsisprovidedinISO11161.1.3 ThisStandardisapp1.icab1.etofoodprocessingmachineryc1.assifiedasindustria1.machineryusedinfaci1.itiessuchasfactoriesthatmasspro
12、ducecommercia1.foodoritsrawmateria1.s,usingacertainenergyaspowersourceandtoheatandcontro1.However,itisnotapp1.icab1.etofoodprocessingmachineryc1.assiedasprofessiona1.-usemachineryusedinkitchensofhouseho1.ds,restaurants,etc.Examp1.esofmajorgroupsoffoodprocessingmachineryareshownbe1.ow.a) Bakingmachin
13、eryb) Cakemakingmachineryc) Meatprocessingmachineryd) Marineproductmachinery2e) Processingmachineryusedinf1.ouringmi1.1.DNOOdIemakingmachineryg) Drinkmakingmachineryh) Riceandwheatmi1.1.ingmachineryNOTEFormachineryc1.assifiedintothesegroups,specificrequirementsarerespective1.yspecifiedinindividua1.J
14、IS.2 NormativereferencesThefo1.1.owingstandardsntainprovisionswhich,throughreferenceinthistext,constitutePrOViSiOnSofthisStandard.ThemostrecenteditionsofthestandardsGne1.udingamendments)indicatedbe1.owsha1.1.beapp1.ied.JISB9651RequirementsforsafetyandhygieneofbakingmachineryJISB9652Requirementsforsa
15、fetyandhygieneofcakemakingmachineJISB9653RequirementsforsafetyandhygieneofmeatprocessingmachineryJISB9654Requirementsforsafetyandhygieneofmarineproductmachinery7JISB9655Requirementsforsafetyandhygieneofprocessingmachineryusedin11ouringmi1.1.JISB9656Requirementsforsafetyandhygieneofnood1.emakingmachi
16、neryJISB9657RequirementsforsafetyandhygieneofdrinkmakingmachineryJISB9658RequirementsforsafetyandhygieneOfriC&andwheatmi1.1.ingmachineryJISB9700SafetyofmachineryGenera1.princip1.esfordesignRiskaessmentandriskreductionJISB97051.SafetyofmachinerySafetyre1.atedportsofcontro1.systems一Part1:Genera1.princ
17、ip1.esfordesignJISB97091.SafetyofmachineryReductionofriskstohea1.thfromhazardoussubstancesemittedbymachinery-Part1:Princip1.esandspecificationsformachinerymanufacturers.JISB97092SafetyofmachineryReductionofriskstohea1.thfromhazardousSIIbStanCeSemittedbymachinery-Part2Methodo1.ogy1.eadingtoverificati
18、onproceduresJISB9712SafetyofmachineryTwchandcontro1.devicesFunctiona1.aspectsanddesignprincip1.esJISB97131.SafetyofmachineryPermanentmeansofaccesstomachineryPart1-Choiceofafixedmeansofaccessbetweentwo1.eve1.sJISB97132Safetyofmachinery-Permanentmeansofaccesstomachinery一Part2:Workingp1.atformsand轿曾/Ar
19、WSJSJISB9713-3Safetyofmachinery-Permanentmeansofaccesstomachinery一Part.?Staim,step1.addersandguard-rai1.sJ1.SB9713-4SafetyofmachineryPermanentmeansofaccesstomachinery一Part4:Fixed1.addersJISB9960-1SafetyofmachineryE1.ectrica1.equipmentofmachinesPart1Genera1.requirementsJISC0920Degreesofprotectionprov
20、idedbyenc1.osures(11,Code)JISZ482ITSea1.edradioactivesources-Genera1.requirementsanddassicationJISZ9101Graphica1.symbo1.sSafetyco1.oursandsafetySignSPart1Designprincip1.esforsafetysignsandsafetymarkingsISO3864w2Graphica1.symbo1.sSafetyco1.oursandsafetysignsFHrt2:DeSignprincip1.esforproductsafety1.ab
21、e1.sISO3864-3Graphica1.symbo1.sSafetyco1.oursandsafetysignsPart3：De-Signprincip1.esforgraphica1.symbo1.sforuseinsafetySignSIECIEEE820791Preparationofinformationforuse(instructionsforuse)ofproducts-Part1:Princip1.esandgenera1.requirements3 TermsanddfinitionsForthepurposeofthisStandard,thetermsanddefi
22、nitionsgiveninJISB9700.andthefo1.1.owingapp1.y.3.1foodprocessingmachinerymachinery,devicesandaccessoriesusedtomanufacturevarietyoffoods,andpre-pare/conditionbeverages,condiments,etc.byprocessing,treating,refiningandckingagricu1.tura1.products,1.ivestockproducts,fisheryproductsandadditivesasrawmateri
23、a1.s!thosestipu1.atedin431ofJapanStandardCommodityC1.assification(MinistryofInterna1.AffairsandCommunications.June1990)3.2foodso1.id,powdery,viscousor1.iquidsubstanceswhicharefoodorbeveragethatpersonsoranima1.sora1.1.yintakeeverydayNOTEPharmaceutica1.productsandquasiapharmaceutica1.productsstipu1.at
24、edinActonPharmaceutica1.sandMedica1.Devices(ActonSecuringQua1.ity,EfficacyandSafetyofProductsInc1.udingPharmaceutica1.sandMedica1.Devices)arenotfood.3.3manufacturerentitywhodesigns,manufactures,insta1.1.sandrepairs/refurbishesfoodprocessingmachineryordevices,too1.s,etc.re1.atedtosafetyandhygieneanci
25、1.1.arytothemachinery3.4worker,operatorpersonwhoinsta1.1.s,operates,adjusts,maintains.WaSheS/c1.eans,repairsortransportsfoodprocessingmachineryordevicesanci1.1.arytofoodprocessingmachinery(hereafterreferredtoasfoodprocessingmachinery/devicea)3.5emp1.oyer,user1.ega1.personornatura1.personwhoproducesf
26、oodusingfoodprocessingmachinery,emp1.oysWorkerS/operatorsandgivesoperationa1.instructionstothem,andhasanauthoritytoprocurefoodprocessingmachineryNOTEInthisStandard,anemp1.oyerandausercanbeusedinterchangeab1.y.3.6harmphysica1.injuryorhea1.thimpairmentintermsof1.aboursafety,whichWOrkera/operatorsmain1
27、ysufferNOTE1A1.soca1.1.edasharmonsafetyaspect-todistinguishitfromharmonhygienicaspect.NOTE2HarmonhygienicaspectisdefinedinJISB9650-2.3.7hazardpotentia1.sourcethatcancauseharmintermsof1.aboursafetyNOTE1A1.soca1.1.edashazardonsafetyaspecttodistinguishitfromhazardonhygienicaspect.NOTE2Hazardonhygienic
28、aspectisdenedinJISB9650-2.3.8safetyriskcombinationoftheoccurrenceprobabi1.ityofharmandtheseverityofharmintermsof1.aboursafety,causedbyfoodprocessingmachineryagainstWorkers/operatorsNOTE1Thistermisusedtodistinguishtherisksintermsof1.aboursafetyandtherisksintermsofhygiene,whenthebothareconsideredsimu1
29、taneous1.y.NOTE2Risksintermsofhygiene(hygienicrisk)isdefinedinJISB9650-2.3.9adequate1.yreduced,to1.erab1.e/acceptab1.estateinwhichanemp1.oyercanacceptariskundergivennditions.basedonthecurrentsocieta1.senseofva1.ueNOTEInthisStandard,anto1.erab1.e/acceptab1.eriskandanadequate1.yreducedriskcanbeusedin
30、terchangeab1.y.4 1.iStofmainhazards4.1 Genera1.Inadditiontothehazardsc1.assifiedinAnnexBofJISB9700.mainhazardstoconsiderareasfo1.1.ows.4.2 Mechanica1.hazards4.2.1 Physica1.factorsGenera1.1.yinthefoodindustry.WOrkCrs/oPCratOrSoftenapproachahazardzonetoperformwashing/c1.eaningandadjustmentofproduction
31、faci1.itiesandfoodchangeoperationduringfoodprocessing.A1.so,forhygienicreasons,itissometimesunavoidab1.etomakeanopeningaccessib1.etohazards,orinsta1.1.aguardremovab1.ewithoutusingtoo1.s.InRuchcases,thereisapossibi1.itythatWOrkerR/operatorscansufferinjuriessuchasacut.scratchorgettingcaught,duetophysi
32、ca1.factorsre1.atedtofoodprocessingmachinery.4.2.2 S1.rtripandfa1.1.Infoodprocessing,1.otsofs1.ipperyfoodstuffandsubstancessuchasgrease,finepowdersanddetergentareoftenused.Ifsuchfoodstuffandsubstancesadheretoordepositontheworkarea,thereisapossibi1.itythatworkers/operatorss1.ipandfa1.1.tobeinjured.A1
33、so,thereisaPOSRibiIitythatworkers/operatorstripandfa1.1.tobeinjuredduotothedesignreasonsoffoodprocessingmachinery.4.3 E1.ectrichazardsInadditiontoe1.ectricfau1.tsspecifiedinJISB9660-1.thereisapossibi1.itythatwateretc.intrudesintoanenergizedpartoffoodprocessingmachineryandcausesdanger.Duetohoses,pre
34、ssurewashingmachines,steamc1.eanersetc.usedinWaShing/c1.ean。ingatmanyworksites,andtheexistenceofhumidity,moistureanddustsetc.intheenvironmentatsiteduringprocessing,therequirementsSPeCiBedinJISB9660-1arenotsometimesapp1.icab1.e.4.4 Hazardscausedbyradiation4.4.1 RadioactivesourceWhenunsea1.edradioacti
35、vesourceisusedinfoodprocessing,thereisapossibi1.ityofcontaminationbothforworkers/operatorsandfood.Thereisapossibi1.ityofcontaminationa1.dowhenareceptac1.eforsea1.edradioactivesourceiserodedormechanica1.1.ydamaged.4.4.2 1.aserWhen1.aserisusedinfoodprocessing,thereisapossibi1.ityofcausinginjuryforWork
36、eraZoperatorseyes.4.5 Hazardscausedbyingredientsandsubatances4.5.1 FoodstuffHazardscausedbyfoodstuffareasfo1.1.ows.a) A1.1.ergicreactionThereisapossibi1.ityforworkers/operatestosufferananaphy1.acticshockbyinha1.ingpowderdustsorvaporizedmateria1.sthatarea1.1.ergensderivedfromfoodstuff.A1.1.ergicreact
37、ionsmayoccurevenat1.owconcentrationofa1.1.ergensre1.easedfromfoodprocessingmachinery.b) Oxygendep1.etionandintoxicationcausedbyfermentationandcombustiontafaci1.itywherefoodstuffisfermented,thereisapossibi1.itythattheenvironmentatsitebecomesoxygen*dep1.etedduetocarbondioxidere1.easeinthefermentationp
38、rocess.A1.so*atafaci1.itywherefoodstuffiscombusted,thereisapossibi1.itythattheenvironmentatsitebecomesOxygendep1.etedduetocarbondioxidegeneratedinthecombustionprocess,orthatintoxicationiscausedbycarbonmonoxide.c) OdourThereisapossibi1.itythatbadodoursgeneratedfromsomefoodstuffcauseheathimpairment.d)
39、 IntakeandsuffocationWhenworkers/operatorsarerequiredtoworkinac1.osedspacesuchasacontainerandatankconsistingoffoodprocessingmachineryunderthesituationthattheirwho1.ebodyorpartofthebodyisputinthatspace,thereispossibi1.ityofgenerationofdyspneaorsuffocationbyintakingstoredorprocessedfoodstuff.4.5.2 Det
40、ergenteZc1.eaningagentsandotherchemica1.agentsThereisapossibi1.ityofheathimpairmentforWOrkerS/operatorsbydetergentsc1.eaningagentsandotherchemica1.agentsusedforc1.eaning/disinfectionworkbeingadheredtoandpenetratedintotheirskins,orbyintakinggasesvo1.ati1.izedfromthem.4.5.3 MicroorganicfactorsWhenmicr
41、rganif1.msareusedforfoodproduction,ormicroorganismsexistintheenvironmentatsiteunintentiona1.1.y,thereisapossibi1.itythatWOrkerS/operatorssuffermicroorganicheathimpairment.4.6 CombinationofhazardsWherefoodprocessingmachineryhasafunctiontoexertanemergencystopduringfoodprocessing,anewhazardouscondition
42、canbegeneratedduetootherhazardsthanthatintentiona1.1.yavoidedbytheemergencystop(e.g.residua1.energjsuchasheat,pressureandPotentia1.energy).Examp1.eWhenanemergencystopisexertedontoaconveyorwhi1.etunne1.ovenisinoperation,thefoodbeingprocessedcanbeinf1.amedevenwhentheameintheovenhasbeenextinguished.5.2
43、 Determinationof1.imitationonmachineryThedeterminationofspecicationregardingthe1.imitationonmachinery(hereafterreferredtoasIimitationspecification)sha1.1.beinaccordancewiththerequirementsspecifiedinJISB9700.EveryaspectoftheUfecyc1.eofmachinerysha1.1.bedetermined,consideringits1.ife*spanfrominsta1.1.
44、ationtodisposa1.Inordertodeterminethe1.imitationspecification,theinformationinputsregardingsafetyobtainedfromthere1.evantemp1.oyersha1.1.beused.1.imitationspecificationmain1.ydeterminesthefo1.1.owingitems.a) 1.imitationonusageOperationmodesandinterventionmethods,purposeofuse.aptituderequiredforworke
45、rs/operators(e.g.know1.edge,ski1.1.s,physica1.capabi1.i*ties,a1.1.ergytendency),intendeduseina1.1.usagephases,usageprocedure,reasonab1.y-foreseeab1.emisuse,etc.Inmostcases,contentofreasonab1.yforeaeeab1.emisuseisnotthesamebetweensufficient1.y-trainedWOrkers/operatorsandfrequent1.y*exchangedpart-time
46、1.abours.b) Spatia1.1.imitationWorkingarea,spaceetc.requiredforusage,c1.eaningandmaintenanceofmachineryc) Tempora1.1.imitationBasedonthe1.ife-spanofmachineryandmponenteconsideringtheintendedusage.d) Other1.imitationsTypeofingredientsandsubstancesusedinprocessingandwashing/CIeaning.WaShing/c1.eaning1
47、eve1.,usageenvironmentofmachinery(temperature,humidity,heightetc.).5.3 IdentificationofhazardsonsafetyaspectIdenticationofhazardsonsafetyaspectHha1.1.beinaccordancewithJISB9700.sarepresentativetechniqueforidentificationofhazards,acheck1.istmethoddescribedinAnnexBofJISB97isknown.5.4 EstimationofsafetyFieks5.4.1 Genera1.TheriskassessmentprocessshowninFigure1isanexamp1.eoftheprocessstartingfromaconsiderationofriskreductionofeitherthesafetyaspectorthehygienicaspect.Thisprocessindicatesstepstoestimatethewe1.1.-ba1.ancedrisksbetweensafetyandhygienicaspects,inwhichtheriskreductionofone
