1、外语文献翻译Session1-SimpleVERICUTSession（NC文件）ThissessiondemonstrateshowtoexecutetheVERICUTprogramandinteractwiththeproductviastandardwindowactions.TheVERICUTsoftwaresystemcontainsdemonstrationfilesthatenableuserstointeractwithVERICUTandexperiencevariousfeaturesandoptions.Followthestepsinthissamp1esessio
2、ntosimulatemiHingablock（程序段）withthestandardtoolpathfile,zmcdblock.mcdz,.NOTE：ThisandsubsequentsessionsassumeVERICUThasbeeninstalledwithallsamplefilesandisaccessiblefromanydirectory.SessionsalsoassumetheToolbarisactivewithallgroupsdisplayed.Toverifythis,select1、ViewToolbarSetAll.SessionSteps:1. Execu
3、teVERICUTAccessVERICUTonaWindowscomputer一FromtheTaskbar,clickStartProgramsCGTechVERICUT5.xVERICUT5.xwhere,5.xisthedesiredVERICUTversionnumber.Withdefaultsettings,VERICUTautomaticallyloadsthez,vericut.USUserfilefromtheCGTeChLibrary-a4-axisMazakmachineandjobsetup.可IfVERICUThasbeenstartedbutdoesnothave
4、thedefaultUserfileloaded,exitVERICUT,thenexecuteVERICUTagain.Thisshouldrestorethedefaultsettingsrequiredtoperformthissamplesession.Continuewithstep#2below,evenifthedefaultUserfiledidnotloadasexpected.However,reportthisfacttotheinstructorforfutureconsideration.2. DisplaytheStatuswindowtomonitorthemac
5、hiningoperationIntheVERICUTmenubar,selectInfoStatusTheStatuswindowprovidesinformationaboutthecurrenttoolpathrecordbeingprocessedmachiningconditions.Thiswindowcanbeleftopenforconstantmonitoring,orusetheClosebuttontodismissit.Youcanre-openandclosethiswindowatanytime.3. SetVERICUTtostopprocessingatthee
6、ndofeachfile IntheVERICUTmenubar,selectSetupMotion IntheMotionwindow,StopAt=EndofeachFile OKS-I Iicon -4. CuttheVERICUTstockmodelIntheVERICUTmainwindow,pressthePlaytoEndamillingtoolpathissimulatedInthisexample,thefollowingerrorscanbeseen:ThecuthighlightedwiththeredErrorcolorindicatesmaterialwasremov
7、edfromthefixture.Ifleftasis,thiscouldresultinabrokentoolordamagedfixture.Thereisalsosomeredmarkswhereatoolholdertouchedthepart.TheStatuswindowErrorsfieldrevealsthatVERICUTdetected9errorsduringthistoolpathprocessing.VERICUTuseshighresolutiongraphicsandcolorshadingtoprovideexcellentViSibiIityofthemach
8、iningprocess,andahighqualityimageofthemachinedpart.ThemodelinVERICUTrepresentshowthemachinedpartwouldlook,ifactuallycutbytheNCmachinetool.5. Reviewtheerrorsinthetoolpathfile IntheVERICUTmenubar,selectAnalysisToolpathReviewtodisplaytheToolpathReviewwindow. IntheToolpathreviewwindow,selectthefirsterro
9、rintheErrorcolumnNoticethatthetoolispositionedatthelocationwheretheerroroccurred.Thecutterbodyremovedsomematerialwhilerampinginthepocket.Thiscutterdoesnotcutinitscenter.Becausetheredmarkismachinedafterward,withoutthereview,thiserrorcouldhavebeenmissed.Thereisalsoanerrorwherethelightcomponentcollided
10、withthezzRotaryTablez,component.ThiserrorcomesfromtheMachineSimulationview.Themachinecollisionscanhaveverydangerousrepercussions. Whenfinishedreviewingtheerrors,selectFileClosetodismisstheToolpathReviewwindow.6. Cutthesecondoperation Press the Play to End -l Iicon - The part is fl ipped and a new fi
11、xture is loadedyInthisexample,thefollowingerrorscanbeseen:ThecuthighlightedwiththeredErrorcolorindicatesmaterialwasremovedfromthefixture.Ifleftasis,thiscouldresultinabrokentoolordamagedfixture.TheStatuswindowErrorsfieldrevealsthatVERICUTdetected2errorsduringthistoolpathprocessing.VERICUTuseshighreso
12、lutiongraphicsandcolorshadingtoprovideexcellentvisibilityofthemachiningprocess,andahighqualityimageofthemachinedpart.ThemodelinVERICUTrepresentshowthemachinedpartwouldlook,ifactuallycutbytheNCmachinetool.7. Reviewtheerrorsinthetoolpathfile SelectAnalysisToolpathReviewtodisplaytheToolpathReviewwindow
13、andreviewtheerrorsinthesecondtoolpath. Whenfinishedreviewingtheerrors,selectFileClosetodismisstheToolpathReviewwindow.ALogfileisautomaticallycreatedbyVERICUTwhichidentifiesanyerrorsthatoccurredduringthesimulation.Whenerrorsaredetected,theVERICUTLogfileinformationidentifiestheexactdatablockwhichcause
14、dtheerror,aswellasthelinenumberoftheblockinthetoolpathfile.TheVERICUTLogfilecontainsothervaluableinformation,suchas:whenandwhattoolpathfile(s)wereprocessed,simulatedmachiningtimes,andmore.TheLogfilecanbeviewedviatheInfomenu,asdemonstratedbythenextstep.8. ViewtheLogfileandsearchforerrormessages Inthe
15、VERICUTmenubar,selectInfoVERICUTLog Enterthesearchpattern,“errorinthetextfieldatthetopoftheVERICUTLogwindow SelectSearchForwardiconErrormessagescanbelocatedquicklybyrepeatedlyclickingSearchForward.SampleVERICUTLogfilefromprocessingthetoolpathfile:9. ClosetheLogfilewindowIntheVERICUTLogwindow,select:
16、FileExittodismissthewindow.10. ExitVERICUTIntheVERICUTmenubar,selectFileExit(answerNotothenoticewindow-donotoverwritemastersamplefiles)ThissessionprovidedexperiencewithexecutingandinteractingwithVERICUTviastandarduseractions.TheVERICUTLogfilecreatedfromthetoolpathsimulationwasviewedtoobtaininformati
17、onabouttheverificationsession,anderrorsdetectedbyVERICUT.Session2-TypicalVERICUTSession（NC文件）ThissessiondemonstrateshowtosetupVERICUTforprocessingatoolpathfile.Inordertosimulatethecuttingactionofatoolpath,thefollowingactionsmustbeperformed:1、Definethesize,shapeandlocationofthestocktobemachined2、Spec
18、ifyatoolpathfiletobeprocessedbyVERICUTandlocateitsorigin3IndicatehowtooldescriptionswillbesuppliedThetypicalusageofVERICUTconsistsofopeningastartupUserfilethatcontainsalltheKmachinetooland2controlconfigurationinformation.AllthatneedstobechangedisthejobspecificinformationslikeStock,programfile,andcut
19、tingtoolinformation.SessionSteps:1. Startfromapre-definedUserfile IntheVERICUTmenubar,selectFileOpen IntheupperrightcorneroftheOpenwindow,setShortcuttoCGTECH_SAMPLESbyclickingonST13anclselectingfromthepull-downlist. Selectfilename,mazmazl.usr（四轴机床B轴）fromthelistoffiles,thenOpen（仿真设置：toolchange）Ifprom
20、pted,respondasfollows:Resetcutmodel?Reset/Savechanges?No2. ModifytheStockmodeltobea12.1x5x3inchblock IntheVERICUTmenubar,selectModelModelDefinition:ModeltabtodisplaytheModelingwindow. SetType=Block 1.ength(X)=12.1,Width(Y)=5,Height(Z)=3 Apply ClickanywhereintheWorkpieceviewtomakeittheactiveview. Cli
21、ckonkljl(Fit)intheVERICUTToolbar.Theblockshouldlookliketheoneshownbelow. Toaidinpickingthegeometryinthefollowingsteps,zoominontheangleplate/stockblockareaoftheMachine/CutStockview.IntheVERICUTtoolbarselect5T威I(ZOomtoBox). IntheMachine/CutStockview,clickonapositionaboveandtotheleftoftheangleplate,the
22、ndragthecursortoapositionbelowandtotherightofthestockblockformingaboxaroundtheareabeforereleasingthemousebutton. IntheModelingwindow,clickonthePositiontab,thentheTranslatetab. PickintheFromfield(itwillhighlightyellow) IntheMachine/CutStockview,pickthemiddleofthebackedgeonthetopofthestockblock,asshow
23、ninthepicturebelow.NoticethatthecoordinatesoftheselectedpositionisautomaticallyaddedtotheFromfield. PickintheTofield(itwillhighlightyellow) IntheMachine/CutStockview,pickthemiddleofthefrontedgeonthetopoftheangleplate,asshowninthepicturebelow. OntheTranslatetab,selectMove.Theblockshouldbepositionedon
24、theangleplateasshowninthepicturebelow.Ifyourblockisnotpositionedasshown,pickUndointheModelingwindowandtryagain. Whenyourblockispositionedcorrectly,pickOKtoacceptthechangesanddismissthemodelingwindow. IntheVERICUTmainmenu,selectViewOrient. SelectFitAll.3. ThenClose.4. 1.oadnewprogramfiletosimulate In
25、theVERICUTmainmenu,selectSetupToolpath. IntheToolpathwindow,picktheexistingtoolpathsothatitbecomeshigh!ighted. SelectReplace. MakesurethatShortcutissettoCGTECH_SAMPLES. Selectthefilenamed,mcd2setup.med,thenOK.Ifyoudonotfindmcd2setup.med,inthefilelist,makesurethatFilteratthebottomofthewindowissetto.m
26、cd.5. IntheToolpathwindow,selectOK,toacceptthechangeanddismissthewindow.6. 1.ocatetoolpathorigintothestockforpropercuttingIntheVERICUTmainmenu,selectSetupG-CodeSettingszTablestabSelectandDeleteallexistingtablesAdd/ModifyTableName=ProgramZeroSelectFrom/ToLocationsIntheFromrow,Name=ToolIntheTorow,Name
27、StockSelectext to the StockMovethecursoroverthetopofthestockworkpiece-whenthearrowappearsinthetopcenterofthepart(seebelow),left-clicktoselectthislocation.Thevalueinthefieldshouldbe(O17.59). Add(thetableisaddedtotheG-CodeSettingswindow) ClosetodismisstheAdd/ModifyG-CodeTablewindow.7. IntheG-CodeSett
28、ingswindow,OK,toacceptthechangeanddismissthewindow.8. 1.oadapre-definedtoollibrary SetupToolManager IntheToolManagerwindow,FileOpen Shortcut=CGTECH-LIBRARY FileName=vericut_demo.tls,Open FileClose Yes9. CutthepartInthelowerrightcornerofthemainVERICUTwindow,pressPlaytoeafruAUSerfileisanASCIItextfilec
29、ontainingtheVERICUTsessionconfiguration.SavingaUserfileenablesyoutoquicklyre-configurethesystemforadditionaltoolpathprocessing,aswellasdisplayingmodelsandmodelimages.7调整座标将(017.59)改为(017.510),毛坯12.1x5x3改为12.1x5x48. Savethesessionastypical,USr” FileSaveAs Shortcut=WorkingDirectory IntheFiletextfield,
30、enterthefilenametypical,usr Save注意：XtooltipytooltipZtooltip为加工坐标系9. ExitVERICUTFileExitThissessiondemonstratedhowtosetupVERICUTforprocessingatoolpathfile.Experiencewasprovidedwithsupplyingatoolpathfilename,definingastockmodel,orientingatoolpathandspecifyinghowtooldescriptionsaretobeobtained.Thestepp
31、riortoexitingshowedhowtosavetheVERICUTsessionconfigurationinaUserfile.Thesimulationsessionisrepeated(andanothercutmodelcreated)byexecutingVERICUT,openingtheUserfileviaFileOpen,thenre-cuttingthemodel.注意：1. tooltip(用户可以设定长度补偿数据)；2. gagelength；subsysteml;registerl;Subregisterl;valve8.35;subsysteml;regi
32、ster3;Subregisterl;valve8.25;subsysteml;register4;Subregisterl;valve3.5;subsysteml;register5;Subregisterl;valve6;subsysteml;register6;Subregisterl;valve6;3. toollengthcompensation(用户设定长度补偿数据)(用户设定长度补偿数据应用的指令为G43寄存器为Hl=2001H5=2005等；G54=workoffset的用法；Session3-WorkingWithViews(cis文件)Thissessionshowshow
33、todefinemultipleviews,orientviewsandhowtonavigateintheVERICUTfilestructureviatheshortcuts.UsingtheShortcutfeatureonfileselectionwindowsprovidesquickaccesstofilesinyourWorkingDirectoryorCGTechlibraryandsamplefiles.Choosingashortcutautomaticallyfiltersforfilesinthatdirectory.SessionSteps:1. Openthecar
34、dholdusrsampleUserfile FileOpen Shortcut=CGTECH-SAMPLES FileName=Cardhold.usr,OpenIfprompted,respondasfollows:Resetcutmodel?Reset/Savechanges?No2. DefineaWorkingDirectory FileWorkingDirectory Makesurethatthepathispointingtoadirectorywhereyouhavewritepermission,e.g.yourhomedirectory. Changedirectoryi
35、frequired. OKYoucanalsoquicklyaccessorsavefilesinthisdirectoryviatheWorkingDirectoryentryinthefileselectionwindowShortcutlist.3. ChangeviewlayoutIntheVERICUTmenubar,ViewLayoutStandard4views(bottomofthepull-downlist).4. Changeviewstobecascaded(overlapped)ViewLayoutCascade5. Changeviewslayoutbacktoati
36、ledlayoutViewLayoutTileHorizontallyThetopoftheactiveviewishighlighted,inallotherviewsthetopisgray. Changetheorientationoftheviews 1.eftclickinVIEW2tomakeittheactiveview. ViewOrienttodisplaytheViewOrientwindow. IntheVieworientwindow,selectXY Increment=30 Y-,X-,Fit 1.eft-clickinVIEW3 XZ 1.eft-clickinV
37、IEW4 ZY Increment=90,Z+ FitAll6. CuttheworkpiecePlaytoEnd7. Re-orientthecutworkpiece IntheViewOrientwindow,clickZoom-inView1,Left-clicktopleftoftheboss,dragtheboxdownandtotheright,thenleft-clicktoactivatethezoo. 1.eft-clickinVIEW4 IntheVERICUTtoolbar,ReverseS1 RefineDisplay8. Dynamicallyorientthepar
38、t Dynamic Y Rotation f JIn the active view (View 4), left-click,then drag the cursor to the right to rotate the part as shown below.ClickonDynamicYRotationiconagaintode-activateit.9. CloseView1,3&4CloseviewsusingtheicononthetoprightofeachviewNOTE：TheabovewindowcontrolsappearinWindowsLoOk&FeeLMotifan
39、dMetalLook&Feelwindowcontrolsappearslightlydifferent,butstillallowyoutocloseandminimizeviewwindows.10. Addanewview ViewLayoutAddView ViewLayoutStandard2Views(over/under)toarrangeyourviewsasillustratedbelow. Orientthenewview(VIEW1) 1.eftclickintheupperview(VIEW1) IntheVieworientwindow,selectYZ Increm
40、ent=30 X+,Y+,Fit Close11. Storethenewvieworientation ViewSelect/Store IntheSelect/StoreViewwindow,highlightview5：XZVIEW Add 1.eft-clickontheviewname(VIEW1) RenameittoFRONTISO,press 1.eft-clickinthelowerview(VIEW2) IntheSelect/StOreViewvwindow,clickonXZVIEW Activate ClickonFRONTISO Activate 1.eft-cli
41、ckinVIEW1 ClickonIS02VIEW Activate CloseAUserfileisanASCIItextfilecontainingtheVERICUTsessionconfigurations.SavingaUserfileenablesyoutoquicklyre-configureVERICUTforadditionaltoolpathprocessing,aswellasdisplayingmodelsandmodelimages.12. SaveanewUserFilenamed“views,usr” FileSaveAs Shortcut=WorkingDire
42、ctory FileName=views.usr,Save13. ExittheVERICUTsessionFileExitThissessiondemonstratedhowtodefineaworkingdirectory,loadaUserFile,andhowtoorientandsaveviewsinaViewList.ThesteppriortoexitingshowedhowtosavetheVERICUTsessionconfigurationinauserfile.Session4-DefineandPositionParametricModels（CLS文件）Thisses
43、siondemonstrateshowtodefineandpositionsimpleparametricmodelstorepresentajobsetupinaWorkpieceview.Inthistypeofverificationenvironment,youmustthenachievethedesiredrelationshipbetweentheworkpiecesetupandthetoolpathcoordinatesystemtosimulatethecuttingaction.Thiscanbedonebyeithermovingthetoolpathcoordina
44、tesystemrelativetothestockmodel,ormovingthestockmodelrelativetothetoolpathcoordinatesystem-theaffectinaWorkpieceviewisthesame.Thissessionwilldemonstratehowtomovethemodels.ThestepattheendofthesessionshowshowtosavethesessionconfigurationinaUSerfilesoVERICUTcanbequicklyandeasilyconfiguredtore-processth
45、etoolpathfile.SessionSteps:1. StartfromanewMillimeterUserfile FileProperties:Generaltab DefaultUnits=Mi11imeter,OK,OK FileNewSession（创建文件）Ifprompted,respondasfollows:Resetcutmodel?Reset/Savechanges?No2. Displaythemodelandtoolpathcoordinateaxes ViewAxes SelectModelandCoordinateSystem CloseThissession
46、simulatesthesamplebottle,tptoolpathfile.Thetoolpathrequiresa100x200x50pieceofrawmaterialwiththetoolpathoriginlocatedonthetop,atthecenterofthenearsideedgeasshownbelow.ThetoolpathoriginisrepresentedbyXOrientationl,YOrientationl,ZOrientationlaxes.为加工坐标系（程序坐标系）：XmYmZm为模型坐标系;3. AddaStockmodeltobea100x200
47、x50mmblock ModelModelDefinitioniModeltab Type=Block 1.ength(X)=100,Width(Y)=200,Height(Z)=50 AddThe100mmdimensionoftheblockisdefinedalongtheXdirectiontobeconsistentwiththetoolpath,ssetuprequirements.Similarly,the50mmdimensionisdefinedalongtheZdirection.VERICUTinitiallyplacestheblocksuchthattheentireblockispositiveinvalue.TheXm,Ym,Zmaxesrepresentthestockmodelcoordinatesystem.XOrientationl,YOrientationl,ZOrientationlaxe
