各种加工工时计算.xls
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1、REV 00零零件件加加工工成成本本计计算算零件名称零件号Part NamePart Number图纸号版本号Drawing NoISSUE年用量零件材料Annual QTYMaterial切削成本Process工步名称机床单位时间切削成本切削时间工步成本车粗车0半精车0精车0铣粗铣0半精铣0精铣0钻钻孔0攻螺纹0镗粗镗0半精镗0精镗0铰粗铰0半精铰0精铰0磨平面磨0外圆磨0线切割0非切削成本项目机床单位时间非切削成本单项时间单项成本装夹0换刀0热处理0其它0总成本0总加工时间0计算日期计算币种RMBCalculate DateCurrency1、该表中每一种加工方式的理论工时为单道工步的切削
2、时间,仅用于参考,总的切削时间为所有工步切削时间的总和2、总加工成本可以参考以下计算公式:C总=单位时间机床的切削成本*切削时间+单位时间机床非切削成本*所有装夹、换刀等动作时间+其它非加工费用3、如果表中须输入的前提参数与实际有区别,可以在理论工时的基础上乘以难度系数,推荐难度系数为1.03.0车车硬硬质质合合金金车车刀刀车车外外、内内圆圆理理论论工工时时计计算算硬硬质质合合金金钻钻头头钻钻孔孔理理论论工工时时计计算算镗镗孔孔理理论论工工时时计计算算高高速速钢钢铰铰刀刀铰铰孔孔理理论论工工时时计计算算往往复复式式平平面面粗粗磨磨理理论论工工时时计计算算计计算算铣铣削削走走刀刀路路径径长长度度
3、硬硬质质合合金金铰铰刀刀铰铰孔孔理理论论工工时时计计算算200待加工孔直径 mm6待加工孔深度 mm10刀具直径 mm6.0请请输输入入实实际际切切削削参参数数切切削削深深度度0.08铰铰削削余余量量0.25实实际际每每转转进进给给量量0.04实实际际主主轴轴转转速速2600.00理理论论工工时时 min0.384615385往往复复式式平平面面精精磨磨理理论论工工时时计计算算高高速速钢钢粗粗铣铣平平面面、凸凸台台、凹凹槽槽理理论论工工时时计计算算硬硬质质合合金金端端铣铣、周周粗粗铣铣平平面面、凸凸台台、凹凹槽槽理理论论工工时时计计算算高高速速钢钢半半精精铣铣平平面面、凸凸台台、凹凹槽槽理理论
4、论工工时时计计算算硬硬质质合合金金端端铣铣、周周精精铣铣平平面面、凸凸台台、凹凹槽槽理理论论工工时时计计算算硬硬质质合合金金立立铣铣刀刀半半精精铣铣平平面面、凸凸台台、凹凹槽槽理理论论工工时时计计算算硬硬质质合合金金立立铣铣刀刀半半精精铣铣平平面面、凸凸台台、凹凹槽槽理理论论工工时时计计算算零件参数推荐铣削参数请请输输入入实实际际切切削削参参数数工件材料硬质合金车刀下限上限下限上限下限ap mm0.22.02.04.06.0f mm0.10.30.30.60.6低碳钢热轧Vc m/min14018010012070中碳钢热轧1301609011060中碳钢调质100130709050中碳钢淬火
5、60804060合金结构钢热轧100130709050合金结构钢调质80110507040工具钢退火90100608050不锈钢80100608050灰铸铁硬度10大0.200.300.30中0.150.250.25小0.100.150.205-10大0.120.200.25中0.080.150.20小0.060.100.155中0.040.060.15小0.040.060.10圆盘铣刀钢铸铁及铜合金0.450.200.300.300.400.150.250.250.250.100.150.200.350.120.200.250.300.080.150.200.250.060.100.150.
6、300.040.060.150.200.040.060.10粗齿和镶齿铣刀铸铁及铜合金圆柱铣刀钢铸铁及铜合金0.450.250.350.350.400.200.300.300.250.150.200.250.350.150.250.250.300.120.200.200.250.100.150.120.300.100.150.120.200.060.100.10铸铁及铜合金细齿铣刀端铣刀钢铸铁及铜合金0.500.400.300.350.080.120.200.300.060.100.150.200.040.080.100.200.040.060.120.150.040.060.08铸铁及铜合金
7、圆盘铣刀钢铸铁及铜合金0.350.080.120.200.300.060.100.150.200.040.080.100.200.040.060.120.150.040.060.08细齿铣刀铸铁及铜合金圆柱铣刀钢铸铁及铜合金0.350.100.150.120.300.060.100.100.200.060.080.080.200.050.080.060.150.030.060.05铸铁及铜合金0.200.150.120.120.10铸铁及铜合金大于10介于5到10小于5系统刚度大系统刚度大中系统刚度中等系统刚度中等系统刚度小系统刚度小系统刚度小铸铁及铜合金要求表面粗糙度Ra镶齿端铣刀和圆盘铣刀
8、圆柱铣刀铣刀直径 d0 mm40-80下40-80上100-125下 100-125上 160-250下 160-250上 40-80下钢及铸铁铸铁、铜及铝合金6.31.22.7 不推荐不推荐不推荐不推荐不推荐不推荐不推荐3.20.51.212.71.73.82.3511.60.230.50.61.512.11.32.80.640-80上100-125下 100-125上 160-250下 160-250上实际刀具直径刀具直径范围110 100-125不推荐不推荐不推荐不推荐不推荐2.31.431.93.71.30.81.71.12.1铸铁、铜及铝合金机床功率钢铸铁及铜合金每齿进给量fz mm
9、/zYT15下YT15上YT5下YT5上YG6下YG6上YG8下YG8上5到100.090.180.120.180.140.240.20.9大于100.120.180.160.240.180.280.250.38零件材料分类钢硬质合金牌号YT15YT5YG6YG8要求达到的表面粗糙度3.2下3.2上1.6下1.6上0.8下0.8上每转进给量 f mm/r0.510.40.60.20.30.4下0.4上0.150.15铣刀类型铣刀直径铣削宽度ac mm1-3上1-3下5.0上5.0下8.0上8.0下每齿进给量fz mm/z整体刀头立铣刀10-120.030.025NONENONENONENONE
10、整体刀头立铣刀14-160.060.040.040.03NONENONE整体刀头立铣刀18-220.080.050.060.040.040.03镶齿立铣刀20-250.120.070.10.050.10.03镶齿立铣刀30-400.180.10.120.080.10.06镶齿立铣刀50-600.20.10.160.10.120.0812.0上12.0下整体刀头立铣刀镶齿立铣刀10-1220-25NONENONE14-1630-40NONENONE18-2250-60NONENONE0.080.050.10.050.120.06步距平面圆弧轮廓平面凹槽5.01.001.50工件材料硬度HBS铣削
11、速度 m/min硬质合金铣刀高速钢铣刀低、中碳钢220601502040低、中碳钢225-290551151535低、中碳钢300-42535751015高碳钢220601302035高碳钢225-325501051525高碳钢325-37535501012高碳钢375-4253545510合金钢220551201535合金钢22532535801025合金钢3254253060510工具钢20025045801225灰铸铁1001401101152535灰铸铁150225601101520灰铸铁23029045901018灰铸铁3003202030510可锻铸铁110160100200405
12、0可锻铸铁160200801202535可锻铸铁200240701101525可锻铸铁24028040601020不锈钢70902035铝镁合金95100360600180300铸钢45751525黄铜1803006090青铜1803003050#精加工,表中速度可*1.3低、中碳钢高碳钢合金钢工具钢灰铸铁可锻铸铁 不锈钢铝镁合金 铸钢220220220200-250100-140110-16095-100225-290225-325225-325150-225160-200300-425325-375325-425230-290200-240375-425300-320240-280钢及铸钢
13、铸铁黄铜青铜工件直径余量限度磨削前未经热处理的轴经热处理的轴轴的长度100以下101-200201-400401-700100以下101-300301-600=10max0.2NONENONENONE0.25NONENONEmin0.1NONENONENONE0.15NONENONE1118max0.250.3NONENONE0.30.35NONEmin0.150.2NONENONE0.20.25NONE19-30max0.30.350.4NONE0.350.40.45min0.20.250.3NONE0.250.30.353150max0.30.350.40.450.40.50.55min0
14、20.250.30.350.250.30.45180max0.350.40.450.550.450.550.65min0.20.250.30.350.30.350.4581120max0.450.50.550.60.550.60.7min0.250.350.350.40.350.40.45121180max0.50.550.6NONE0.60.70.8min0.30.350.4NONE0.40.50.55181260max0.60.60.65NONE0.70.750.85min0.40.40.45NONE0.30.550.6轴长度1轴长度2#REF!#REF!粗磨后精磨前精磨后研磨前601-
15、1000NONE0.020.008NONE0.0150.005NONE0.0250.008NONE0.020.006NONE0.030.01NONE0.0250.0070.70.0350.010.50.0280.0080.750.0350.0130.50.0280.0080.80.040.0140.450.0320.01NONE0.0450.016NONE0.0380.012NONE0.050.02NONE0.040.015工件速度工件磨削表面直径20305080工件速度10201122122413切削深度ap mm工件磨削表面直径工件速度工件纵向进给量fa 以砂轮宽度计0.50.60.70.
16、8工作台单行程磨削深度 ap mm/st20100.02160.0180.01540.0135150.01440.0120.01030.009200.01080.0090.00770.006830110.02220.01850.01580.0139160.01520.01270.01090.0096220.01110.00920.00790.00750120.02370.01970.01690.0148180.01570.01320.01130.0099240.01180.00980.00840.007480130.02420.02010.01720.0151190.01650.01380.0
17、1180.0103260.01260.01010.00860.0078120140.02640.0220.01890.0165210.01760.01470.01260.011280.01320.0110.00950.0083200150.02870.02390.02050.018220.01960.01640.0140.0122300.01440.0120.01030.009300170.02870.02390.02050.0179250.01950.01620.01390.0121340.01430.01190.01020.008912020030026142815301734磨削深度ap
18、的修正系数与砂轮耐用度及直径有关K1与工件材料有关K2砂轮直径 ds mm工件材料系数耐用度 T/s4005006007503601.251.41.61.8 耐热钢0.8554011.121.251.4 淬火钢0.959000.80.911.12 非淬火钢114400.630.710.80.9 铸铁1.05工件磨削表面直径工件速度20101520301116225012182480131926120122128200152230300172534工件速度 V m/min工件磨削表面直径dw mm加工材料非淬火钢及铸件淬火钢及耐热钢20153020303018352235502040254080
19、25503050120306035602003570407030040805080磨削深度ap mm工件磨削表面直径工件速度工件纵向进给量 fa mm/r1012.51620工作台单行程磨削深度ap mm/st20160.01120.0090.0070.0056200.0090.00720.00560.0045250.00720.00580.00450.0036320.00560.00450.00350.002830200.01090.00880.00690.0055250.00870.0070.00550.0044320.00680.00540.00430.0034400.00540.004
20、30.00340.002750230.01230.00990.00770.0062290.00980.00790.00610.0049360.00790.00640.00490.004450.00630.00510.00390.003280250.01430.01150.0090.0072320.01120.0090.00710.0056400.0090.00720.00570.0045500.00720.00580.00460.0036120300.01460.01170.00920.0074380.01150.00930.00730.0058480.00910.00730.00580.00
21、46600.00730.00590.00470.0037200350.01620.01280.01010.0081440.01290.01020.0080.0065550.01030.00810.00640.0052700.0080.00640.0050.0041300400.01740.01390.01090.0087500.01390.01110.00870.007630.0110.00880.00690.0056700.00990.00790.00620.005磨削深度ap的修正系数与加工精度及余量有关K1精度等级直径余量 mm0.11-0.150.20.30.50.7IT50.40.5
22、0.630.81IT60.50.630.811.2IT70.630.811.251.5IT80.811.251.61.925324050630.00450.00350.00280.00220.00180.00360.00280.00220.00180.00140.00290.00220.00180.00140.00110.00230.00180.00140.00110.00090.00440.00340.00270.00220.00170.00350.00270.00220.00180.00140.00270.00210.00170.00140.00110.00220.00170.00140.
23、00110.00090.00490.00390.00310.00250.0020.00390.00310.00250.0020.00160.00320.00250.0020.00160.00130.00250.0020.00160.00130.0010.00580.00450.00360.00290.00230.00450.00350.00280.00230.00180.00360.00280.00220.00180.00140.00290.00220.00180.00140.00110.00590.00460.00370.00290.00230.00460.00360.00290.00230
24、00180.00370.00290.00230.00190.00150.0030.00230.00180.00150.00120.00650.00510.00410.00320.00260.00520.0040.00320.00260.00210.00420.00320.00260.00210.00170.00330.00250.0020.00160.00130.0070.00540.00440.00350.00280.00560.00430.00350.00280.00220.00440.00340.00280.00220.00180.00390.00310.00250.0020.0016
25、与加工材料及砂轮直径有关K2工件纵向进给量 fa mm/r工作台单行程磨削深度ap mm/st磨削深度ap的修正系数加工材料砂轮直径 ds mm14005006007509001.12 耐热钢0.550.60.710.80.851.4 淬火钢0.80.911.11.21.75 非淬火钢0.951.11.21.31.452.25 铸铁1.31.451.61.751.9加工性质加工面长度加工面宽度=100零件在装置时未经校准30010000.40.12100020000.50.15零件装置在夹具中或用千分表校准30010000.250.12100020000.30.15平面磨削砂轮速度选择磨削形式
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