哈沃包装机技术说明.docx

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1、I. Technical Conditions 技术条款product:Ordinary Cement物料水泥bulk density:0.9 - 1.1 kg/dm3 (fluidized)物料容重：0.9 - 1.1 kg/dm3 (流性)fineness:max. 4200 cm 2/g (Blaine)粒度：最大布氏粒度4200 cm2/gtemperature:80 C max.物料温度：最高温度80 Cmoisture:0.5% H2O max.物料湿度：最大含水率0,5%voltage: 电压400 V, +/- 5%frequency: 频率：50 cps, +/- 2%sys

2、tem configuration: 系统设置：TNcontrol voltage:控制电压：220 VACcontrol voltage:控制电压：24 V DCinsulation class: 绝缘等级：Ftype of protection: 保护等级：IP54installation above main sea level: 1000m安装海拔:Required ambient temperature:max. +45 C设备工作环境温度：min. +5 Cmachine type:HAVER-ROTO-Packer Type 8 RSC设备形式：HAVER回转包装机，型号：8 R

3、SCnet machine output:Each max. 2,400 bags/h each 50 kg设备产能50千克包装袋，单台最大产量2,400袋/小时bag weights包装袋规格：50 kgkind of bag:Sewn Woven PP valve bags.包装袋形式At least 100 sample bags are needed for the test before it is confirmed that the bag is suitable for the automatic bag placer.缝线编制阀口袋至少需要100条样袋来测试包装袋是否适合用于

4、自动插袋 机。Sample bag(s):To be provided.样袋有待提供empty bag dimensions: 包装袋尺寸：still have to be indicated 有待说明width of bag valve:still have to be indicated阀口尺寸有待说明height of filling tube:1,200 mm灌包咀高度：weight accuracy+ -150g deviation as average of 10consecutive bags per spout,with sufficient bag size,continuo

5、us packing operation and relativelyconstant bulk density process如果所用包装袋尺寸合适，包装进程无间断并且物料容重恒包装精度：定，同一灌包咀连续包装10袋的平均误差为正负150克。total compressed-air required:Detailed by the consumption list with a gauge pressure of 6 bar quality as per ISO 8573.1 particle size: 5my concentration: 5mg/m3pressure dew point

6、 + 2 C minimum-20 C maximum residual oil quantity: 25mg/m3 maximum压缩空气需求量：详见能耗表压力6巴，质量标准ISO8573.1杂质粒径：5微米杂质密度：5毫克/立方米空气露点：+ 2 C时最小-20 C时最大残留油量：最大密度25mg/m3total dedusting air required:Detailed by the consumption list总收尘空气需求量：详见能耗表air volumes and pressure at:1 bar 20 Cpressure data refer to different

7、ial pressures空气量及压力压力1巴，温度20 C时的压力数据根据不同的压力而定coating:colour RAL 7035 (light grey)涂漆：欧洲色标标号7035 (浅灰色) acc. to HTT-Standard paintingTechnicalSpecification技术参数PACKING PLANT包装车间01.00 1 Silo cut-off gate 手动闸板阀technical data 技术参数： inlet/outlet section: 400x400 mm进出口尺寸construction height: 100 mm整体高度made of

8、 steel plate, with spindle, hand wheel and seals钢制，螺旋调节杆和旋转手柄并配有密封01.01 1 Cement feeding system to the ROTO Packer 包装机进料装置technical data 技术参数： each consisting of每套包括：1 inlet box, 1个进料箱made of steel plate construction, with inlet flange and outlet spouts, with aerated bottom采用钢板制作，进出料口法兰，充气口。with spe

9、cial synthetic fabric, for inlet-box-aeration 特殊混合纤维用于进料箱充气层nec. air supply piping, 必要的气管including formed pieces, fittings, sealings and accessories 包括各种预制成型件，密封件及其他附件等incl. 4 Plymesh-aeration pads for the silo consisting of:each plate 100 x 200 mm, for installation inside thestorage silo, with conn

10、ection R 1/2, with 2/2 wayvalve and connection pipings包括4个网状透气垫，每个垫子100X20。毫米见方，安装在储料仓中， 配有4分管管接头、阀门和连接管。1 flow-control gate, 1个流量控制阀pneumatically operated for open, closed, one intermediate position and dust-tight sealing, closing in case of power failure, made of casted steel, with pneumaticpiston

11、 with solenoid valve, safety coupling for hand operation, switch box with limit switches气动控制，有开、闭、中间位，带有密闭防尘密封，铸钢制成，由带电 磁阀的气缸控制，断电自动关闭，带有手动操作的安全离合器，配有带 限位开关的控制盒。1 transfer chute,1个下料溜子made of steel plate construction, incl. fastening material, sealings and accessories钢板制成，螺栓紧固，带有密封件和附件HAVER-ROTO-PAC

12、KER HAVER回转包装机02.00 1 HAVER ROTO-PACKER Type 8RSC HAVER回转包装机8RSC型technical data 技术参数： no. of operators: 1操作工人数 direction of rotation: clockwise旋向顺时针rotation drive: 1.50 kW回转驱动 impeller drive: 4 kW叶轮驱动 total power installed: 33.5 kW总装机功率 total power consumption: 15.00 kW总消耗功率 compressed air quantity:

13、 36 m3/h压缩空气耗量 Pressure: 6.0 bar压力 dedusting air quantity: 8,500 m3/h除尘风量HAVER ROTO-PACKER according to the vertical impeller filling system, for bagging into self-closing valve type bags and simultaneous weighing 采用立式叶轮灌装喂料系统，用于自封口阀口袋，即时称重each consisting of每台包括：central bearing, maintenance free中央轴承

14、免维护running in an oil bath, power supply over slip ringpower feed in the top, compressed-air supply over turning nockle connection also in the top of the packer油浴，动力由顶部滑环体接入，缩空气通过包装机顶部的万向接头进入 包装机compressed-air maintenance device压缩空气维护装置with pressure control valve, manometer, oil and water separator,

15、 with automatic outflow and closing valve 包括压力控制阀、压力计、油水分离器、溢流阀和截止阀rotation drive回转驱动Gear motor with frequency converter由变频调速电机驱动rotating packing hoppermade of steel plate, with labyrinth seal, inlet chute, outlet spout for each filling station, scale brackets, level control switch for control of pr

16、oduct feed 钢制，迷宫式密封，进料溜槽，针对每个灌包咀的卸料口，刻度架，料位开关each individual filling station consisting of: 每个独立喂料装置包括：vertical filling impeller立式喂料叶轮with the impeller blade wheel with strong bearing, driving motor for start-stop operation, installed outside of the dust area, V-belt drive with protection hood, late

17、ral maintenance cover, aeration control depending on filling speed给料叶片配有坚固的轴承，电机装在料粉区域之外，由V型皮带驱动，带皮带护罩，侧面有外壳，根据充料速度进行充气控制the slide gate valves for filling shutoff滑板式流量控制阀in the filling channel, actuated by a pneumatic three- position air cylinder for full and fine flow with manual adjustment of the

18、fine flow opening直接作用在喂料管上，由一个三限位的汽缸控制，实现全开和微流的控制效果，可以手动调节微流的流量。the aeration nozzle充气环隙in the filling channel, to minimize wall friction between the filling tube and product for continuous product flow, controlled by the electronic weigher受控于电子称重系统，连接在喂料管上，用于减小物料和灌包咀间的摩擦。the filling tubes灌包咀with pne

19、umatically actuated bag holder配有气动压袋装置bag chair袋座with tilting saddle and air cylinder for automatic discharge of the filled bags, being placed parallel by means of leaf springs and connected to the load cell arranged above, manually height-adjustable 带有底座和气缸，用于灌装结束后的自动卸包通过板簧与上方称重传感器连接，可手动调节高度the fil

20、ling spout controland electronic weighing system MEC 4喂料控制器和电子称重系统MEC 4each filling station consisting of:每个喂料单元包括：* load cell with 200 kg rated load 额定承重200千克的承重传感器* 2 spouts in 1 control cabinet1个控制柜控制2个嘴with the following integrated switchgear:集成以下装置：-motor protecting switch and contactor for con

21、trol of the impeller drive,电机保护开关和用于控制叶轮驱动的接触器-power supply unit for generation of 24 V control voltage24V控制电压的电源发生器- solenoid valves for the control of the air cylinders用于控制气缸的电磁阀-HAVER microprocessor weighing control MEC 4, degree ofprotection: IP65HAVER微处理称重控制器MEC 4防护等级IP65- memory for 250 differ

22、ent types of product 对250种不同种物料的记忆功能02.011 Supporting frame for the ROTO-PACKERworkshop drawing回转包装机的支撑框架提供制作图sectional steel construction in welded or bolted design acc. to dimension or lay-out drawing, for support onto a supporting structure or floor/通过焊接或螺栓连接的组合式钢结构设计，将包装机固定在支撑结构或 地面或用户提供的钢平台上wor

23、kshop drawing提供制作图02.02 1 Set of guard plates保护屏风with supporting tubes for encasing the packer in the lower area. 在包装机周围形成围栏02.03 1 Emergency-off pull cord switchescs紧急拉绳开关客户提供for the guard plates, incl. door safety switch 布置在保护屏风上，包括入口安全开关02.04 1 AUTOMATIC VALVE BAG PLACER TYPE RADIMAT 自动插袋机型号:RADI

24、MAT-bundle system -technical data 技术参数machine output产能valve size阀口尺寸center distance empty bagmagazine空袋盘中心距离compressed air quantity压缩空气用量drive empty bag magazine空袋盘驱动功率servo motor acceleration system加速电机系统功率total power installed总装机功率:acc. to ROTO-PACKER. capacity:参照回转包装机产量:90-140 mm/one fixed size:9

25、0-140mm围某一确定尺寸:3m:3m:20 m /h:0.25 kW:2.50 kW:2.75 kWfor glued paper bags, fed in bundles from theemptybag magazine (an alternative Radimat for stitched woven PP bags is also possible)用于糊底阀口纸袋，分叠放置于空袋盘中(或者PP缝线 编织袋，使用另外一种插袋机)。PP缝线编织袋需200个样袋来设定RADIMAT自动插袋机Each consisting of每台包含：the empty bag magazine,

26、approx. 3 m center distance,with 26 empty bag cells to feed, one cell for approx.12-17 bags, depending on the number of plies,with gear motor空袋盘，中心距约为3m，带有26个空袋槽，每个槽的 容量约为12-17个空袋，取决于袋子的层数。配有减速 电机。the bundle feeding by means of transport belts, with gear motor, the aligning device for positioning th

27、e bag bundle, the suction rail and the fixing tube for opening the bag valve袋槽由减速电机驱动的输送皮带传送，校准装置给袋槽 定位，吸盘轨道和固定管用来打开袋子的阀口。the bag placing unit,with the acceleration system by means of servomotor, the slewable rollers for clamping the opened valve bag, the adjustable guiding plates插袋装置配有用伺服电机驱动的加速装置，

28、以滚轮夹住打开阀口 的袋子，外部有可调整的防护栏。the integrated control cabinetwith main switch, control voltage transformer and all the necessary switchgear, a touch panel TP 57 is installed in the cabinetdoor集成的控制箱，带有主开关及必要的接电装置，控制电 变压器，控制箱的门上装有TP57型触摸屏。02.051Turn table转向桌workshop drawing提供制作图workshop drawing 提供制作图02.061

29、PROTECTION COVERING FOR RADIMAT自动插袋机防护罩03.00 1 Spillage collecting equipment集灰斗consisting of包括：the fastening framebelow the packer, made of profile steel construction,provided for being set in the steel or concrete floor, with grates固定支架，布置在包装机的底部，由型钢制成，固定在混凝土或者钢结 构的基础上，上表面为格栅结构。the centre funnelmad

30、e of steel plate construction, with pendulum flap anddedusting spout for the packer中央集灰斗，钢制，下部连接重锤翻板阀和收尘口。the spillage collecting pan,made of steel plate construction, with maintenance openingscrapers, rotating with the packer, 2 transfer chutes溢料收集盘，钢制，和包装机同步回转，带有两个下料溜槽the spillage funnelbelow the

31、discharge belt, including fastening frame withgrates and chute集灰斗，安装在接包皮带输送机下方，包括固定框架，上方为格栅结构。03.0104.00customers supply客户提供1 Screw conveyor回料螺旋DISCHARGE LINE卸包输送线1 Bag discharge belt conveyor接包皮带输送机technical data技术参数center distance: 1,300 mm中心距belt width: 650 mm皮带宽度Drive: 1.10 kW驱动conveying speed:

32、0.77 m/s输送速度required dedusting air quantity : 1,500 m /h收尘空气需求量consisting of包括：the belt-supporting structurewith adjustment of inclination, the driving station,with drive bracket, the belt tensioning station, the idlers, the rubber belt and support接包机构，接包角度调节装置，驱动装置，驱动支架，紧装置，托辊、 胶带、支架和电机the dedustin

33、g hood with integrated bag guide plate, adjustable, dedusting spout 200 mm dia.集尘罩，接包导向板，收尘口直径200毫米the helical worm gear motor - shaft mounted - 斜齿面减速电机-轴装-04.01 1 Bag directing belt conveyor with integrated bag cleaning device 清包机及顺包机 technical data 技术参数 center distance: 1,600 mm中心距 belt width: 650

34、 mm皮带宽度 conveying speed: 0.78 m/s输送速度 construction height: 720 mm整机高度 drive: 1.10 kW驱动 dedusting air: 2,600 m /h收尘空气需求量 drive - bag dedusting device: 7.50 kW清包风机驱动consisting of: 包括The bag directing belt made of steel plate construction, driving station, with drive bracket, belt tension station, idle

35、rs, plastic belt, lateral guide plates, manually adjustable, arranged on both sides, supports, made of profile steel construction 顺包机，钢板结构制成，带驱动装置，驱动支架，托辊，拉紧装置，闭 环皮带，可手动调节的侧向导板，型钢制成的支架 the helical worm gear motor - shaft mounted - 斜齿面减速电机-轴装- the bag dedusting device 清包装置 for allround dedusting, arr

36、anged between directing belt and acceleration conveyor 全方位除尘，安装在顺包皮带输送机和加速皮带输送机之间 consisting of包括：annular piping for all around air volume 环节管 air blower, incl. suction filter with connecting tube to the annular piping 鼓风机，包括进气口过滤器和连接管 slit rubber apron on the inlet and outlet进出口的橡胶帘dedusting hood w

37、ith inspection flaps带有检查口的集尘罩piping to the air blower和鼓风机之间的连接管05.001Check weigher校正称technical data 技术参数： conveying direction输送方向weigher length称量长度belt width:acc. to project:1,100 mm:700 mm皮带宽度 conveying speed 输送速度 construction height 支架高度 belt drive 皮带驱动:acc. to project:720 mm:0.75 kWInstructions f

38、or installation: 安装说明：-The speed of the upstream and downstream transportbelts is to be adapted to the speed of the weigher供袋和接袋的两端的输送机的带速要和校正秤的带速向配- The weigher has to be mounted on a ground which is vibration-free and torsion-free.If required the customer has to provide an additional separate supp

39、orting structure in order to achieve the requirements for an optimum operation.校正秤不能承受外来振动和扭矩。如果有必要，用户需要额外提供校正 秤专用的支撑结构-Vibrations below 15 Hz. lead to measuring inaccuracy.低于15赫兹的震动会导致称量精度下降-The weigher has to be protected against wind influence. 要确保校正秤不受风力干扰06.00 1 Bag rejecting devicefor removal

40、of broken bags, under and over weight bags and their discharge丢包装置，用于剔除破袋和重量超差的袋子并卸包至破包机technical data 技术参数：belt width: 600 mm皮带宽度belt drive: 1.10 kW皮带驱动lifting drive: 3.00 kW提升驱动dedusting air quantity: 500 m3/h收尘气体the liftable and lowerable belt conveyor,with driving and return pulley, idlers, belt

41、supportingstructure made of steel plate construction, with centraldrag bearing and front frame, plastic belt,with gear motor and time belt drive with guard hood,the lifting device with crank mechanism and light barrier可升降的皮带输送机，包括驱动滚筒和尾轮，托辊，钢支架，头部框架，塑胶皮带，减速电机驱动，带护罩，提升装置带曲柄机构和光垒the dedusting hood (b

42、ag rejecting device),made of steel plate construction, with dedusting spoutand inspection flap, withslit rubber apron at theinlet and outlet除尘罩(抛袋装置)，钢支架，除尘口和检查盖板，在入口和出口处有 橡胶裙板06.0107.001 Intermediate funnelsworkshop drawing中间溜槽提供制作图installed between rejecting device and bag destroyer device, incl.

43、dedusting spout 安装在抛袋装置和破包机之间，包括除尘口1 Bag destroyer device for rejected bagsand separation of paper from material破包机，用于分离被剔除的袋子和物料technical data 技术参数：drive rotary cutter: 4.00 kW回转切割器驱动dedusting air quantity: 3,000 m3/h除尘风量drive screen drum: 1.10 kW筛式滚筒consisting of 包括：the bag destroyerwith the round

44、 cutters placed on the rotating cutter block, with flexible coupling and threephase motor破包机，带有装在回转基座上的圆形刀片，带柔性联轴节和三相电机1 driving motor for the rotary cutter1台用于切割器的电机the rotary screen drum,with 6 inclination,open on both sides of the drum,with outer rollers at the inlet side, in ballbearings at the

45、outlet side, driven by agear motor with flexible coupling回转筛式滚筒，有6的斜度，两端开放，在入口处有外置托辊，在出口 段有滚珠轴承，由通过弹性联轴节连接的减速电机驱动the steel plate housing,with dust suction spout and big dimensioned maintenance and cleaning flaps钢制壳体，有除尘口和大尺寸检修盖板07.0107.021 Intermediate funnel中间溜槽installed between bag destroyer devic

46、e and screw conveyor, incl. paper rejecting chute安装在破包机和螺旋输送机之间，包括出纸溜槽1 Supporting structure支撑框架workshop drawing提供制作图workshop drawing提供制作图for bag destroying device, made out of sectional steel construction, incl. maintenance platform用于破包机，由型钢制成，带检修平台08.001 Switch cabinet for ROTO-Packercontrol -RSC MEC4RSC型回转包装机（配MEC4）电控柜General data and information 基本资料及信息:Ambient temperatures环境温度Electric regulations 电气标准Operational equipment / components控制设备/元件:+5C/ + 40C:EN / VDE: