康明斯ISBe发动机简介中文.ppt

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1、Cummins Engine Company ConfidentialISBeEuro 3,3.9 and 5.9 litre engines符合欧三排放标准的符合欧三排放标准的3.9 升和升和 5.9升发动机升发动机Designed in Europe for European market needs为投放欧洲市场而设计为投放欧洲市场而设计Cummins Engine Company ConfidentialSLIDE NO.2ISBe270100.pptCummins New ISBe康明斯新产品康明斯新产品ISBe The ISBe family of 4 and 6 cylinder

2、 engines is the replacement for the market leading B Series in European truck,speciality and bus applications.The ISBe is an all new,one litre per cylinder engine with high pressure common rail electronic fuel system,4 valves per cylinder,a rear gear train,and the most capable electronic management

3、system yet seen on a mid range diesel.ISBe 系列系列4缸和缸和6缸机是欧洲市场上替代缸机是欧洲市场上替代B系列发动机的领先产品系列发动机的领先产品,主要用于卡车、特种车辆和客车。主要用于卡车、特种车辆和客车。ISBe系列发动机系列发动机 是一种全新的单缸排量为是一种全新的单缸排量为1升的发动机，共升的发动机，共管式高压燃油系统，每缸管式高压燃油系统，每缸4气门设计气门设计,齿轮传动移至后端齿轮传动移至后端,发发动机完全电控，用于中等马力柴油机。动机完全电控，用于中等马力柴油机。Cummins Engine Company ConfidentialSLI

4、DE NO.3ISBe270100.pptWhy为什么为什么?Euro 3Euro 4Euro 4-10/05,10/06Euro 5-10/08,10/09Euro5NOx reduced by 4 times in 10 years 氮氧化物在氮氧化物在10年内降低年内降低4倍倍PM reduced by 7 times in 10 years 颗粒物在颗粒物在10年内降低年内降低7倍倍Performance/Fuel Trade-off at low emissions too severe 性能性能/燃油经济性很难在低排放情况下燃油经济性很难在低排放情况下达到平衡达到平衡氮氧化物颗粒物

5、Cummins Engine Company ConfidentialSLIDE NO.4ISBe270100.pptEcho?ISB?ISBe?uEcho is the Cummins code name for the B Series replacement engine for Euro 3 and beyond.Echo 代表康明斯代表康明斯B系类符合欧系类符合欧III排放及更高排放的系列产品代码排放及更高排放的系列产品代码uISB is the American electronic version of todays B Series engine.ISB是美国电控版本的是美国电

6、控版本的B系列的发动机系列的发动机uISBe is Cummins production name for Echo.ISBe 是是Echo的康明斯产品名称的康明斯产品名称Cummins Engine Company ConfidentialSLIDE NO.5ISBe270100.pptISBeISBeInteract Systems英特互动系统u Encompassesu Engine Management发动机管理u Controls Integration控制集成化u Operator Convenience/management驾驶员管理便捷u Safety and Asset pr

7、otection安全保护u Powertrain Integration传动系集成化u Business/Maintenance support商务/保养支持u Diagnostics故障诊断性好INSITE(英赛特软件)/INROADS/INFORM(易览)Evolution of the proven and highlysuccessful B Seriesengine被证明为B系列的成功发展Experience经验化Electronic电控化Economy经济型Evolution改进型European欧洲型Efficiency有效型Environmental环保型Extra更多功能Cu

8、mmins Engine Company ConfidentialSLIDE NO.6ISBe270100.pptProduct Requirements产品特点产品特点uEuro 3 emissions compliance 符合欧符合欧III排放标准排放标准uBest in class fuel economy 燃油经济性好燃油经济性好uBest in class reliability and durability 可靠性高、耐久性好可靠性高、耐久性好uLowest noise 噪声低噪声低uFlexibility-ability to be tailored to individual

9、 market needs 应用灵活应用灵活-适应不同应用场合和特殊用户的要求适应不同应用场合和特殊用户的要求uBase engine architecture for Euro 4 易于升级到欧易于升级到欧4uPower Density 比功率大比功率大uLowest Cost of Operation 运行成本低运行成本低Cummins Engine Company ConfidentialSLIDE NO.7ISBe270100.pptProduct Deliverables产品特点产品特点uEuro 3 emissions compliance 符合欧符合欧III排放标准排放标准uBe

10、st in class fuel economy 燃油经济性好燃油经济性好u5%better than Euro 2 优于欧优于欧II 5%uBest in class reliability and durability 可靠性高、耐久性好可靠性高、耐久性好uLowest noise 噪声低噪声低u92 Dba 1m noise level 1米范围内米范围内92分贝分贝uFlexibility-ability to be tailored to individual market needs 应用灵活应用灵活-适应不同应用场合和特殊用户的要求适应不同应用场合和特殊用户的要求uOptimis

11、ed Truck,bus&speciality ratings优化了卡车、客车和特种车辆的功率等级优化了卡车、客车和特种车辆的功率等级uBase engine architecture for Euro 4 易于向欧洲易于向欧洲IIII过渡过渡uPower Density功率密度大功率密度大uBest in class packaging-Size&weight 各功率等级的发动机，体积更小，重量更轻各功率等级的发动机，体积更小，重量更轻uSmaller than Euro 2 on lower power ratings小功率等极的发动机，体积比欧小功率等极的发动机，体积比欧II更小巧更小巧

12、u运行成本低运行成本低uFuel Savings节省燃油节省燃油uImproved Oil drains改善的机油更换系统改善的机油更换系统Cummins Engine Company ConfidentialSLIDE NO.8ISBe270100.pptISBeCummins Engine Company ConfidentialSLIDE NO.9ISBe270100.ppt发动机特性发动机特性uBosch HPCR fuel system 高压共管燃油系统高压共管燃油系统uFracture split connecting rod分离式的连杆分离式的连杆uWastegated and

13、variable geometry turbocharger可变几何的废气旁通式可变几何的废气旁通式的增压器的增压器uAutomatically tensioned FEAD自调整式的自调整式的FEAD(皮带驱动机构皮带驱动机构)uDirected flow piston cooling(J-jets)活塞式直喷式冷却活塞式直喷式冷却uGallery cooled,single ni-resist pistons环式冷却环式冷却,单镍防锈活塞单镍防锈活塞uTwo piece exhaust manifolds 2组排气歧管组排气歧管uCassette type crankshaft seals

14、 盒式曲轴密封盒式曲轴密封 uSAE#1 flywheel housing option可匹配可匹配SAE#1飞轮壳飞轮壳uHigh wear resistant overlay bearings高耐磨重载轴承高耐磨重载轴承uViscous damper on 6 cylinder products在在6缸机上安装阻尼减振块缸机上安装阻尼减振块uTuned rubber damper on 4 cylinder products在在4缸机上安装可调谐的橡缸机上安装可调谐的橡胶减振块胶减振块uIntegrated CCV option集成式的集成式的CCV选件选件Design 设计Cummins

15、 Engine Company ConfidentialSLIDE NO.10ISBe270100.pptHPCR Electronic Fuel System高压共管电控燃油系统高压共管电控燃油系统FeaturesFeatures特点特点特点特点uFully Variable fuel injection timing自自由设定喷油时间由设定喷油时间uFull Electronic Control of fuelling油量油量完全电控完全电控uHigh Injection Pressure capability-independent of engine rpm 在全转速在全转速范围内的燃

16、油高压喷射范围内的燃油高压喷射uFlexible fuelling(variable pressure,rate shaping,pilot injection,etc)灵活灵活的喷油方式（喷油压力可调，可实现预喷的喷油方式（喷油压力可调，可实现预喷)BenefitsBenefits优点优点优点优点uOptimised combustion at all speeds and loads实现全转速范围内及全负荷范实现全转速范围内及全负荷范围内最佳燃烧状态围内最佳燃烧状态uImproved Fuel Economy更好的燃油经更好的燃油经济性济性uImproved Cold Starting更好

17、的冷起动性更好的冷起动性能能uNo Acceleration,black or white Smoke无加速黑烟无加速黑烟,白烟白烟uGreater Flexibility for optimisation更更多的优化方案多的优化方案uSuperior low speed performance and smoke更好的低速性能及低速排放更好的低速性能及低速排放uLower noise低噪音低噪音uLow particulate,low Nox排放物中颗粒排放物中颗粒物氮氧化物含量低物氮氧化物含量低Cummins Engine Company ConfidentialSLIDE NO.11IS

18、Be270100.pptCylinder head气缸盖气缸盖FeaturesFeatures特点特点特点特点uFour Valves per Cylinder每缸每缸4气门气门uCentered fuel injector喷油器位于燃烧喷油器位于燃烧室中央室中央uIntegral Intake manifold整体式进气歧整体式进气歧管管uValve seat inserts嵌入式的气门座嵌入式的气门座uMulti-layer steel cylinder head gasket多层缸质气缸盖衬垫多层缸质气缸盖衬垫uHeavy duty two piece exhaust manifold重

19、载式的两段排气歧管重载式的两段排气歧管uThermostat housing incorporated into the head缸盖上有节温器室缸盖上有节温器室uTwo piece isolated rocker cover两片两片独立的摇臂盖独立的摇臂盖BenefitsBenefits优点优点优点优点uFreer breathing for a faster response具有快速反映的曲轴箱通风具有快速反映的曲轴箱通风uSuperior low speed performance很好很好的低速性能的低速性能uOptimum efficiency combustion优化优化高效的燃烧高

20、效的燃烧uLow particulate,low Nox排放物中颗粒排放物中颗粒物及氮氧化物含量低物及氮氧化物含量低uLeak free design防泄漏设计防泄漏设计uHeavy duty Durability重负荷下耐久性重负荷下耐久性强强uImproved coolant control加强冷却控制加强冷却控制uLower noise and easier servicing低噪低噪声、维修方便声、维修方便Cummins Engine Company ConfidentialSLIDE NO.12ISBe270100.pptPilot Injection预喷油预喷油Injection

21、Cycle Time喷油循环时间Injection Pressure喷油压力Cummins Engine Company ConfidentialSLIDE NO.13ISBe270100.pptRear Gear Train and Crankshaft Seals后齿轮室传动系和曲轴的密封后齿轮室传动系和曲轴的密封FeaturesFeaturesuDie cast aluminium housing at the rear,sandwiched between the block and flyhweel housing.齿轮室是铸铝壳体齿轮室是铸铝壳体,装装在发动机后侧在发动机后侧,加在

22、刚体和飞轮壳之间加在刚体和飞轮壳之间uA spur gear train from the crankshaft drives the camshaft,fuel pump and accessory(air compressor/power steering pump).曲轴的动力通过正时齿轮曲轴的动力通过正时齿轮系来驱动凸轮轴、油泵和附件（空压机系来驱动凸轮轴、油泵和附件（空压机/动动力转向系力转向系)uUnit design crankshaft seals.精细设计精细设计凸轮轴密封凸轮轴密封BenefitsBenefitsuMajor noise reduction噪声大幅降低噪声大

23、幅降低u240Nm capable accessory drive驱动附驱动附件的能力为件的能力为240NM uSeals that are more tolerant of surface irregularities and are thus less likely to leak.精细的密封设计容许精细的密封设计容许密封表面有更大一点的制造公差密封表面有更大一点的制造公差,减少泄减少泄漏可能性漏可能性Cummins Engine Company ConfidentialSLIDE NO.14ISBe270100.pptBlock and Oil Pan缸体和油底壳缸体和油底壳Featur

24、esFeatures特点特点特点特点uSculpted and stiffed block.高强度的油高强度的油底壳底壳uOptional internal ladder frame.内部框内部框架接梯式结构架接梯式结构uIncreased wall thickness.壁厚增加壁厚增加STORM fittings(Straight Thread O Ring Metric)更精细的装配更精细的装配(直螺纹米制直螺纹米制O型圈型圈)uEnclosed tappet cover.密封的挺柱盖密封的挺柱盖u360deg thrust in all 6 cyl engines.360 所有的所有的6

25、缸机配有缸机配有360度止推轴瓦度止推轴瓦uOptional 360 deg thrust for 4 Cyl.4缸机可选缸机可选360度止推轴瓦度止推轴瓦uInnovative suspended oil pan新颖的悬新颖的悬浮式油底壳浮式油底壳BenefitsBenefitsuMajor noise reduction噪声大幅降低噪声大幅降低uImproved strength扭矩大大增加扭矩大大增加uElimination of potential leak points 消除可能的泄漏点消除可能的泄漏点uImproved clutch release load 改进的离改进的离合器卸

26、载功能合器卸载功能ucapability for single plate clutches可可匹配单片离合器匹配单片离合器uSupport,leak-free sealing and isolation for noise.免漏的密封和隔离噪免漏的密封和隔离噪音音Cummins Engine Company ConfidentialSLIDE NO.15ISBe270100.pptClosed crankcase ventilation system 闭环的曲轴箱通风系统闭环的曲轴箱通风系统Baffled area in valve cover气门室盖被隔板隔开区域Sealed area b

27、etween FH and gear housing飞轮和齿轮之间的密封区域 CCV filter闭环的曲轴箱滤器Cummins Engine Company ConfidentialSLIDE NO.16ISBe270100.pptB-Series Family ComparisonB系列发动机对比系列发动机对比Cummins Engine Company ConfidentialSLIDE NO.17ISBe270100.pptB-Series Family ComparisonB系列发动机对比系列发动机对比Cummins Engine Company ConfidentialSLIDE

28、NO.18ISBe270100.pptB-Series Family ComparisonB系列发动机对比系列发动机对比Cummins Engine Company ConfidentialSLIDE NO.19ISBe270100.pptISBe Competitive Positioning ISBe 与同行业对比与同行业对比Cummins Engine Company ConfidentialSLIDE NO.20ISBe270100.pptISBe Size ISBe尺寸尺寸Cummins Engine Company ConfidentialSLIDE NO.21ISBe270100

29、pptISBe Fuel System燃油系统燃油系统Cummins Engine Company ConfidentialSLIDE NO.22ISBe270100.pptBasic基本功能基本功能uPower,Torque,and Speed control 功率、扭矩和转速控制功率、扭矩和转速控制uEmissions排放控制排放控制Controls Integration控制集成化控制集成化uDrive-by-Wire有线控制有线控制uRoad Speed Limiter车速限制器车速限制器uCruise Control巡航控制巡航控制uPTO(Cab and Remote)取力（驾驶

30、取力（驾驶室和遥控室和遥控uFan Clutch Control风扇离合控制风扇离合控制uEngine Retarder Control发动机制动发动机制动控制控制uRemote Throttle,Remote PTO遥控遥控节气门、遥控取力节气门、遥控取力uMultiplexed signals to inst.Panel多多路信号输入到仪表板路信号输入到仪表板Driver Convenience/Management驾驶驾驶员的管理员的管理u Adjustable Idle(inc./dec.)怠速可调怠速可调整（可升整（可升/可降可降)u Integrated Starting Aids

31、集成的起动集成的起动帮助帮助u Idle Shutdown 怠速停车怠速停车u Geardown protection换档保护换档保护交互式系统交互式系统Cummins Engine Company ConfidentialSLIDE NO.23ISBe270100.pptSafety and Asset Protection安全和财产保护安全和财产保护uStarter interlock 起动互锁起动互锁uThrottle interlock油门互锁油门互锁uWater In Fuel Sensing油中有水感应油中有水感应uEngine Protection发动机保护发动机保护u“Flig

32、ht Recorder”行驶记录行驶记录uEngine Warm-up Protection发动机暖发动机暖机保护机保护uSwitchable Max.Torque,Max.Speed 最大扭矩、最大转速可转换最大扭矩、最大转速可转换uPowertrain Protection动力传动系保动力传动系保护护uAnti-Theft放盗窃放盗窃uAcceleration rate control加速率控制加速率控制Powertrain Integration动力传动系集成动力传动系集成 uJ1939 Serial Data Link J1939 串口数据链串口数据链u Powertrain Prot

33、ection(torque control)动力传动系保护（扭矩控制动力传动系保护（扭矩控制Business/Maintenance Support业务业务/维修支持维修支持uTrip Information system 旅程信息系统旅程信息系统uMaintenance Monitor 保养监视保养监视Diagnostics 诊断诊断uDuty Cycle Monitor using INFORM and RoadRelay使用使用INFORM 和和RoadRelay 进行负荷循环进行负荷循环监视监视uReal Time Clock-Time/Date Stamping 实时监控实时监控,记

34、录故障发生的时间和日期记录故障发生的时间和日期uINSITE Diagnostic tool INSITE 诊断工具诊断工具交互系统交互系统Cummins Engine Company ConfidentialSLIDE NO.24ISBe270100.pptEcho-Euro 3 Ratings Echo-欧欧3功率等级功率等级Cummins Engine Company ConfidentialSLIDE NO.25ISBe270100.pptEcho 4 缸机功率曲线缸机功率曲线Cummins Engine Company ConfidentialSLIDE NO.26ISBe27010

35、0.pptEcho 4 Cylinder-Torque Curves Echo 4 缸机扭矩曲线缸机扭矩曲线Cummins Engine Company ConfidentialSLIDE NO.27ISBe270100.pptEcho 6 Cylinder-Power Curves Echo 6 缸机功率曲线缸机功率曲线185PS220PS250PSCummins Engine Company ConfidentialSLIDE NO.28ISBe270100.pptEcho 6 Cylinder-Torque CurvesEcho6缸机扭矩曲线缸机扭矩曲线Cummins Engine Co

36、mpany ConfidentialSLIDE NO.29ISBe270100.pptBenefits-Noise优势优势-噪声低噪声低6 Cyl.ISBe 4 Cyl.ISBe 6 Cyl.B Mech.6缸ISBe 4缸ISBe 6缸B系列 机械式机械式Rated power(dba)93.3 91.9 99额定功率(分贝)Low idle(dba)77 78.6低怠速(分贝)High idle(dba)92.2 93.8 101高怠速高怠速(分贝)Benefits-Lower driveby noise with reduced/no truck noise shields Lower

37、in cab noise 优势优势-驾驶室内外噪声低驾驶室内外噪声低Cummins Engine Company ConfidentialSLIDE NO.30ISBe270100.pptBenefits优势优势For end users.对使用者对使用者uPerformance性能性能uSociability社会化社会化uInformation信息信息uManagement控制控制uService Diagnostic故障诊断故障诊断uFuel Economy燃油经济性燃油经济性For delivery partners.对设备制造商对设备制造商uVehicle Integration车辆集

38、成化车辆集成化uInformation信息系统信息系统uManagement控制控制uService Diagnostic故障诊断故障诊断uLow Noise低噪声低噪声Cummins Engine Company ConfidentialSLIDE NO.31ISBe270100.pptSummary-CUMMINS ISBe Engine康明斯康明斯ISBe发动机概要发动机概要Attributes 特点特点uFamily of 3.9L-4 cylinder and 5.9L-6 cylinder diesels 3.9-4升升4缸柴油机和缸柴油机和5.9-6升升6缸柴油机缸柴油机uDer

39、ived from successful B Series and Encore platforms.由由B系列发动机派生出的发动机系列发动机派生出的发动机u4 valve cylinder head.每缸每缸4气门设计气门设计.uRear gear train 齿轮传动移至后方齿轮传动移至后方uBosch HPCR fuel system.博世博世 高压共管燃油系统高压共管燃油系统.u135-170 PS-4 cylinder 4缸机功率缸机功率135-170 PS u160-275 PS-6 cylinder 6缸机功率缸机功率160-275 PS u500Nm-950 Nm Torque

40、 传动扭矩传动扭矩500Nm-950 Nm u335-460 Kg重量重量 335-460 KgApplications 应用应用u4 Cylinder-7.5-12T Rigids 4缸机用于缸机用于7.5-12吨吨Rigids u6 Cylinder-11-18T Rigids -Drawbar to 25T+6缸机用于缸机用于 11-18吨吨Rigids,25吨以上的吨以上的Drawbar uBus-Single Deck 客车客车-单层单层Emissions排放排放uEuro 3,without after treatment or EGR 在没有进行在没有进行EGR处理情况下即处理情

41、况下即符合欧符合欧III排放标准排放标准uBasic engine architecture will carry over to Euro 4 易于向欧易于向欧4升级升级uExperience测试经历测试经历 Over 150,000 hours of testing including 1,750,000Km in vehicle.超过超过150,000小时的测小时的测试试,包括包括1,750,000公里的路试公里的路试Key Features主要特点主要特点uLow 92 dBA Noise 噪声低至噪声低至 92 dBA uHigh Performance 高性能高性能uLowest Operating Cost 运行成本极低运行成本极低