毕业设计论文采煤机截割部传动系统的几何参数设计1.doc
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1、题目:采煤机截割部传动系统的几何参数设计专业:机械设计制造及其自动化专业学生:陈海峰 (签名) 指导教师:李爱民 (签名) 摘 要我设计的是MG400/940-WD型采煤机,可以提高采煤效率,横向布置。适用于综采工作面,与其他配套采煤设备共同使用。其主要功能是把煤从岩层中切落下来,在各种液压支架的支撑下,切割煤层,刮板输送机将煤运送到运送到洗选设备处。在整套设备中,采煤机决定了采煤效率,决定了产量,采煤机在整套设备中发挥及其重要的功能和作用1。在众多采煤机中,MG400/940-WD型采煤机,布局合理。装机功率大,四电机分别驱动左右牵引部和截割部。左右截割部可以同时工作,效率高。可以实现远距离
2、遥控操作、安全方便。在机械传动中考虑到要传递大功率和大扭矩,为了增加安全可靠性,减速箱用的是直齿轮传动。在安装调试以及环境的要求下,电机采用隔爆型三相异步电动机,整套传动装置都要求防爆。考虑到装配的问题,把整机模块化,左右摇臂的电机和轴均可从左右安装拆除,这样有利于装配和检修设备。本说明书主要针对MG400/940-WD型采煤机左右截割部的几何设计计算以及各重要零部件校核加以说明介绍,通过阅读查资料。在此基础上通过设计计算采煤机截割部的几何尺寸。最终决定采用四级直齿传动方式,无变速。电动机横向布置于摇臂内,电动机带动减速箱运转,通过减速箱传递给滚筒。减速箱由七根轴和太阳轮,行星轮的行星系统组成
3、运用行星机构的目的是减少不必要的尺寸,还可以满足设计要求,减少机械能量损失。行星架用止推轴承在轴向定位,采用简支梁的设计可以增加强度和刚度。采用摇臂设计,可以上下摆动,增加了装煤效率。尽可能降低采煤成本,将利润最大化。在设计中精确的计算了传动比,合理分配传动比。按照机械设计手册选用标准齿轮和轴承,在轴的设计中进行草图设计,反复推敲,确定轴向定位和径向定位,合理设计轴肩以及轴的尺寸。并对齿轮和轴根据机械设计进行了强度校核。该说明说详细介绍了MG400/940-WD采煤机截割部的几何设计及计算过程。关键词:采煤机;截割部;行星轮系;齿轮传动设计Subject:Geometric paramete
4、rs design of the transmission system of cutting part of ShearerAbstractMG400/940-WD type shearer is a kind of coal mining machine, can improve coal mining efficiency, horizontal layout. Suitable for the full mechanized coal face, and other supporting coal mining equipment common use. Its main functi
5、on is to bring the coal from the rock cut down, under the support of various hydraulic support, cutting coal seam, mining of coal transported to the scraper conveyor, scraper conveyor will coal sent to delivery to the washing device. In the whole equipment, the shearer decides the coal mining effici
6、ency, decides the output, the shearer plays an important function and function in the whole equipment.In many coal mining machines, the size of the MG400/940-WD coal winning machine is appropriate, the layout is reasonable. The power of the loader is large, and the four motor drives the left and lef
7、t parts and the cutting part respectively. The left and right cutting part can work simultaneously and the efficiency is high. Can achieve remote remote control operation, safe and convenient. In the mechanical transmission taking into account the transmission of large power and large torque, in ord
8、er to increase the safety and reliability, the gearbox inside the gear drive. The motor adopts the explosion-proof three-phase asynchronous motor, and the whole drive device is required to explosion-proof in the installation and debugging and environment. Taking into account the problem of assembly,
9、 the whole machine is modular, the motor and shaft left and right arm can be removed from the left and right, which is conducive to the assembly and maintenance equipment.This manual mainly according to the cut about MG400/940-WD type coal winning machine of cut of geometric design and calculation a
10、s well as the important parts check to be introduced, by reading the check information, MG400/940-WD type coal winning machine cut the cutting department and some parameters. Based on this, the geometrical dimensions of the cutting part of the shearer is calculated. Finally decided to use four strai
11、ght teeth transmission, no change. The motor is arranged in the rocker arm, and the motor is driven by the gearbox running, and passed through the gearbox to the roller. The reduction box consists of seven axis and the solar wheel, and the planetary system of the planetary wheel. The use of planetar
12、y mechanisms is intended to reduce unnecessary dimensions, and can also meet the design requirements, reduce mechanical energy loss. The thrust bearing of the planetary frame is axial, and the strength and stiffness of the beam can be increased by the design of the simply supported beam. The rocker
13、arm design, can swing up and down, increasing the loading efficiency. Reduce coal mining costs as much as possible, maximize profits.In the design, the calculation of the transmission ratio and the reasonable distribution ratio of the transmission ratio are calculated. Select the standard gear and b
14、earing according to the Handbook of mechanical design, in the design of the shaft of design sketches and repeated scrutiny, to determine axial axis of the size. And the strength of the gear and shaft is checked according to the mechanical design. This paper introduces the geometric design and calcul
15、ation of cutting part of MG400/940-WD shearer.Key words: coal mining machine; cutting; planetary gear; gear transmission design目 录1 绪论11.1本课题研究意义11.2国内外电牵引采煤机的技术特点及发展趋势21.2.1采煤机的技术特点21.2.2国内外研究现状31.2.3国内采煤机发展情况31.2.4国外发展情况41.3总体方案的确定41.3.1采煤机的类型41.3.2采煤机的组成41.4截割部结构及技术特征51.4.1截割部传动方式确定51.4.2截割部常见的传动
16、方式61.4.3传动方式的选择61.4.4电动机的选择72 传动参数的确定92.1总传动比的计算92.2传动比的分配92.2.1分配原则92.2.2传动比数值表92.3确定各轴的转速n、功率P、转矩T92.3.1确定各轴转速n92.3.2确定各轴输入功率P102.3.3确定各轴输入转矩T103 齿轮啮合参数及强度计算123.1齿轮的初步设计及强度校核123.1.1第一级减速齿轮传动设计计算及强度校核123.1.2第二级减速齿轮传动设计计算及强度校核163.1.3第三级减速齿轮传动设计计算及强度校核203.1.4一级减速中惰轮轴的齿轮设计计算及校核253.1.5三级减速中惰轮轴的齿轮设计计算及校
17、核273.2行星减速机构的齿轮设计294 轴及轴承的设计314.1轴的结构设计及其强度校核314.1.1轴的结构设计及其强度校核314.1.2轴的结构设计及其强度校核354.1.3轴的结构设计及其强度校核394.1.4轴的结构设计及其强度校核434.1.5轴的结构设计及其强度校核484.1.6轴的结构设计及其强度校核53结 论53致 谢53参考文献55VI1 绪论1.1本课题研究意义我国是土地辽阔,地下煤炭资源非常丰富,需求量大2。但是由于采煤技术条件的局限性,采煤效率常常落后于发达国家,为了获得地下煤炭资源,能把地下的资源为人类所用,我国机械工程师一直在努力着,研发各种各样的机械,目的就是把
18、埋藏在地下的资源挖出来得到利用,发挥他应该有的价值和作用,采煤机就是在这样的情况下被提出来的,人们想设计一种大型机器,代替人们的劳动,把地下的煤层运送到地表,这样人们就可以利用了。为了这个目标,我们一直努力奋斗着,不断研究探索,最后设计出来了采煤的机器就是采煤机。采煤机的运用加快了煤炭的开采,但是还是不能满足我国对煤炭资源的需求,我国人口众多,因此对煤炭的需求量也大。为了满足人们对煤炭的需求,我国抽调技术骨干,开始采煤机研究开发,向着大功率采煤机进发,目的就是为了符合煤矿的要求,利益最大化。根据调查我国的煤层大部分都是中厚度的煤层,因此对中厚度煤层的开采很重要,也是煤炭行业快速发展需要解决的问
19、题,为了解决这些问题,工程师就需要研究开发新的符合要求的采煤机,采煤机就是由电机带动齿轮旋转,进行适当的减速,最后驱动滚筒,滚筒切割煤壁。随着输送机的运转,煤就被装运到煤层,然后运输到需要的地方。达到采高要求,利于采煤和落煤。采煤机中发挥关键作用的就是截割部,一旦截割部发生故障,采煤机就瘫痪了。当然也不能少了其他零部件的支持,所以要想设计好一个采煤机,关键就是要设计好截割部,使截割部满足采矿要求。铰接在机身上,可以绕铰接处上下摆动。以便于可以采到更多的煤,增加采煤的收入。截割部的设计又要考虑机身的尺寸,不仅要使整机看起来美观大方,而且还要达到传动的要求。而且还要适应不同的工作面和不同的煤层。截
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